Cosmetic Filling Machine Manufacturers: GIENICOS Company Analysis

Cosmetic filling machine manufacturers design and build the dosing, capping, labeling, powder-pressing and material-handling equipment used to package makeup and skin care products. This review examines SHANGHAI GIENI INDUSTRY CO.,LTD, known as GIENICOS, a Shanghai-based manufacturer founded in 2011 that specializes in intelligent cosmetic filling and packaging equipment and robotic loading-unloading system solutions.

Problem Definition

Cosmetic filling is more complicated than typical liquid filling. Color cosmetic and skin care formulas differ in viscosity, temperature sensitivity and solids content. A wax-based lipstick must be poured hot and cooled slowly; mascara and lipgloss need accurate small-dose filling and wiper insertion; compact powders require pressing rather than liquid filling. Buyers therefore need a supplier whose machine portfolio matches the specific formula family, package style and cleanroom condition.

Without this fit, projects can face material waste, cap damage, contamination risk and long changeover times. Compliance is another part of the problem. Cosmetic filling and closing machinery is classified internationally under HS code 8422.30, including 8422.30.91, which matters for importers calculating duties and documentation. Several GIENICOS machines also carry CE certification.

Industry Background

According to Future Market Insights, the global cosmetic filling machines market was valued at USD 476.80 million in 2025 and is projected to reach USD 718.63 million by 2036. Fortune Business Insights estimates that Asia Pacific held a 33.08% share of the broader filling machine market in 2025. Future Market Insights also projects automatic filling machines to account for 41.2% of cosmetic filling technology in 2026.

In the lipstick segment, Strategic Revenue Insights projects the automatic lipstick filling machines market to reach approximately USD 1.2 billion by 2033, with a 5.8% CAGR from 2025. These figures help explain why procurement teams are increasingly asking for automatic cosmetic filling lines rather than manual filling tables, and why suppliers need a broad product platform to serve both color cosmetics and skin care.

Detailed Solution: GIENICOS’s Approach to Cosmetic Filling

Company Profile

SHANGHAI GIENI INDUSTRY CO.,LTD was founded in Shanghai in 2011. Its factory is located in Baihao AI Technology Park, Jiading North Industrial Park, Jiading District, Shanghai, about a 40-minute drive from Shanghai Hongqiao International Airport and an 80-minute drive from Shanghai Pudong International Airport. The facility covers 2,000 square meters and employs around 30 people, including 10 R&D engineers.

The company reports an annual production capacity of about 100 units, with 80% of sales exported to the EU, USA and Asia. Its customer base spans more than 100 countries and regions. Project partnerships include private-label and contract manufacturers such as COSMAX, INTERCOS, Weckerle, VIVA, OXYGEN, ICT and Fiabila, as well as brand owners including L’Oréal, Winona and Chando.

GIENICOS holds 42 authorized patents covering invention patents, utility model patents and software copyrights. In 2020, the company set up an AI Division to advance vision-based applications, smart manufacturing and AI-driven solutions.

Hot-Pour Wax-Based Lines

For lipstick, lip balm and other wax-based products, GIENICOS offers a connected workflow from melting to cooling. The TSP hot pouring machine is a 20L system with heating, stirring and vacuum functions and a sanitary valve designed without dead angles. The MT 20 SE is a six-in-one melting tank system with six 20L tanks for multi-formula or multi-color preparation.

The JSM semi-automatic lipstick and lip balm filling line works with half-silicone molds or aluminum molds. It supports different lipstick shapes, soft and high-viscosity materials, and cosmetic formulations containing pearl or similar decorative ingredients. Production capacity is approximately 1,800–3,000 pcs/hour with silicone molds and 2,160–3,600 pcs/hour with metal molds. The line integrates mold pre-heating, automatic filling, remelting, circulating cooling, mold release, QC inspection and container screwing.

The GLU-1300 automatic silicone mold lipstick filling machine is another option for higher-output lipstick production, with a capacity of 1,000–1,300 pcs/hour, servo-driven piston pump filling and a 30L material tank. It accommodates lipstick diameters of approximately 8–17.1 mm. For a cosmetic hot filling cooling machine configuration, GIENICOS can also combine hot filling with the JCT continuous cooling tunnel, which uses refrigerated air circulation to solidify hot-filled products in a controlled conveyor process.

Liquid and Semi-Liquid Color Cosmetics

GIENICOS covers lipgloss, mascara, liquid lipstick and eyeliner with several machine families. The JMG linear high speed lipgloss and mascara filling line uses servo piston filling for 10–12 pieces per cycle, with mid-speed output of 60–72 pcs/min and high-speed output of 80–100 pcs/min. It includes a return-suction anti-drip nozzle, no-bottle no-fill detection, servo torque capping, and optional robot modules for bottle loading, brush-cap feeding and inner wiper insertion. Wetted parts are SUS316L, and core electrical components come from global brands such as Mitsubishi and Schneider.

The JQH-02 high speed automatic lipgloss filling and capping machine reaches 60–80 pcs/min with a 1–20 mL filling range and ±0.1 g precision. It integrates filling, inner wiper loading, cap loading, servo capping, defective-product rejection and automatic discharge. The JQR-01A automatic rotary mascara and lipgloss filling machine runs at 40–45 ppm with a 2–14 mL range and accepts container diameters from approximately 10–125 mm.

For stick-format products, the JPF-12 eyebrow pencil and eyeliner gel filling production line combines oil spraying, mold preheating, filling, cooling, demolding, screw-down and capping. It reaches about 45–50 pcs/min, uses two 5L heating tanks, and is designed for eyebrow pencil, eyeliner gel and KAJAL products. The JR-02E rotary liquid eyeliner filling machine uses peristaltic pump filling at 30–40 pcs/min for liquid eyeliner pencil.

Nail Polish and Multi-Color Filling

The JQL-02N automatic nail polish filling and capping machine delivers 80 pcs/min with 5–20 mL filling volume and ±0.15 g precision, subject to material formula and other factors. It integrates steel-ball loading, filling, brush loading, capping and discharge, and automatically rejects products with missing brushes or caps. The JQR-01N new rotary nail polish filling machine supports piston, vacuum or pressurized filling for nail polish, essential oil, perfume, massage oil and medical oil.

For swirl or multi-color effects, the JYF-4 four-in-one multi-color hot filling line combines four single-head servo filling machines into one system. It supports up to four colors, which is customizable, and uses SUS316L product-contact parts with filling precision of ±0.1 g.

Powder Mixing, Pressing and Assembly

GIENICOS supplies a complete powder processing chain. High speed powder mixers include the JY-CR50, JY3-CR100 and JY-CR200 models for blending compact powder, blush and eyeshadow raw materials. The PSF vibration powder sifter has a 440 mm screen diameter and supports 40 or 60 mesh screens for powder conditioning before pressing.

The JBC-4 compact powder press machine uses a bottom-up full hydraulic drive with a maximum output pressure of 15 tons and typical production capacity of 720–1,080 pcs/hour depending on pan size and powder formulation. The JBC-5 uses a servo motor hydraulic drive system with max pressure of 14 tons and about 9 pans per mold at 50 mm diameter. The GP 050 SE is a full automatic rotary servo powder press with rated capacity of 50–60 pcs/min in a four-cavity example and an optional robot pan feeder.

For downstream assembly, the JZF robot compact powder assembly line uses one Delta robot and two visual detection systems to identify both the godet and powder case. It supports powder case sizes from approximately 10–60 mm with around 15 minutes of changeover time, and can be integrated with upstream powder pressing and downstream packaging.

Skin Care, Cream, Lotion and Sample Filling

For skin care and cream products, GIENICOS offers the JRS-G2 dual nozzle servo toner and cream filling machine, which handles 10–300 mL at normal pressure, material viscosity up to 15,000 mPa.s, and about 45 bottles/min at 50 mL. The JRS-G3 automatic rotary filling machine covers oil, toner, serum and cream with a 10–300 mL range and a changeover time of about 15 minutes. The JRS-G1 semi-automatic rotary foundation filling machine is designed for cream and liquid foundation at 30–40 pcs/min.

The GFS-40/60 automatic tube filling and sealing machine handles plastic, aluminum and laminate tubes at 30–40 pcs/min or 60–80 pcs/min, and is suitable for foundation, lip gloss, cream, skin care and sun-care products. The JQR-02C rotary air cushion CC cream filling machine supports single-color and dual-color filling at 24–30 pcs/min with a 15L stirred tank. The JLG-10H trial sample filling machine uses 10 nozzles, reaches 100–130 pcs/min, fills 1–19 mL, has SS316L product-contact parts and allows customizable bottle height.

Precision values such as ±0.1 g or ±0.15 g are manufacturer specifications and can vary with material formula, container characteristics and operating conditions.

Step-by-Step Breakdown: How a GIENICOS Line Is Configured

Most projects follow the same logic: understand the formula and container, select material preparation, choose the filling method, add assembly and closure, then integrate cooling, labeling and traceability.

1. Define Product and Package

The buyer provides formula type, viscosity, temperature behavior, bottle diameter, fill volume and target output. This determines whether the project needs hot pouring, liquid filling, powder pressing or tube filling.

2. Prepare the Material

Wax-based products are pre-melted and deaerated in TSP or MT-series melting tanks. Liquid and cream products can use heated, pressurized or lifting tank options depending on formula requirements.

3. Select the Filling Method

Lipgloss and mascara are handled by servo piston fillers with no-bottle no-fill control. Nail polish uses the integrated JQL-02N line. Powders use auger filling or powder pressing. Creams and lotions use dual-nozzle servo fillers.

4. Add Assembly and Closure

Automatic inner wiper loading, brush loading, cap sorting and servo torque capping are integrated where required. The JR-01X semi-automatic rotary capping machine provides adjustable torque and can support smaller bottle filling operations.

5. Cool and Finish

Hot-filled lipstick and lip balm products pass through remelting and circulating cooling stations or a continuous cooling tunnel. Eyebrow pencil and eyeliner gel lines use cooling temperatures of approximately -1°C to -2°C to support solidification.

6. Label, Check and Trace

Downstream options include the JTB-815S bottom color-code labeling machine for lipstick and lipgloss, the JTB-812 top and bottom powder case labeling machine, and the JSS-01 high speed sleeve shrink labeling machine. Lines can also be matched with MES systems, remote systems, automatic check weighing and rejection, and automatic labeling.

Use Cases

Use Case 1: High-Speed Lipgloss and Mascara Production for OEM/ODM

In a cosmetic cleanroom workshop, an OEM, ODM, private label or contract manufacturing customer needs automatic precise filling, automatic wiper loading and pressing, and high-speed capping. GIENICOS configures the JMG line with servo piston filling, robot-aided automation and 10-head servo capping at around 80 pcs/min. The line can be matched with MES, remote systems, auto check weight and reject, auto labeling and auto sleeve shrink labeling, and can be built to be GMP clean-grade compatible.

Use Case 2: Trial Sample and Small-Batch Skin Care Filling

For brands testing new serum, oil or lotion formulas in small packages, the JLG-10H trial sample filling machine delivers 100–130 pcs/min with 10 nozzles and a 1–19 mL range. SS316L product-contact parts and customizable bottle height make it suitable for pilot production and sample runs.

Use Case 3: Lipstick and Lip Balm Hot-Pour Line

A lipstick manufacturer needing flexible mold handling can use the JSM line with half-silicone or aluminum molds. The line supports standard lipstick, back-filling lipstick and lip balm, handles pearl-containing formulas, and includes pre-heating, filling, cooling, mold release and QC in one workflow.

Use Case 4: Compact Powder and Eyeshadow Manufacturing

Powder manufacturers can combine powder mixing, sifting, pressing and robotic assembly. The GP 050 SE automatic powder press supports compact powder and eyeshadow pressing, while the JZF vision-guided robotic assembly line controls powder cake orientation and reduces manual handling.

Comparison Table

The table below compares selected GIENICOS machine families by primary application, filling or pressing method and documented output. Output values are from manufacturer specifications and depend on material formula, container and operator factors.

Frequently Asked Questions

How should a buyer evaluate cosmetic filling machine manufacturers?

The first test is scope fit. A manufacturer should be able to handle the formula type and container style you need. GIENICOS develops machines for color cosmetics and skin care, including lip gloss, lipstick, mascara, cushion, foundation, compact powder, nail polish, eyeliner, eyebrow pencil, cream and lotion. The equipment is designed to fit cosmetic GMP clean-room workshops and supports OEM/ODM contract manufacturers and brand-owned production bases.

Can GIENICOS provide customized machine solutions?

Yes. GIENICOS focuses on customized development for key-account clients and iterates products continuously according to customers’ production requirements, formula features and workshop conditions. The company states that standard mass-produced universal machines are not its main direction, and all machines are designed under a module concept for flexibility and ease of operation.

What filling precision can buyers expect?

Several GIENICOS servo fillers advertise precision around ±0.1 g for small-dose color cosmetics. Nail polish and air cushion filling specifications use approximately ±0.15 g, with the manufacturer noting that precision is subject to material formula, sponge characteristics and other factors. Buyers should validate precision with actual product samples before final line selection.

Is GIENICOS equipment easy to maintain and clean?

GIENICOS uses a modular structural design. Key assemblies support fast disassembly, convenient cleaning and spare-part replacement, which helps minimize production downtime. SUS316L wetted parts are used on many filling machines to support hygienic cosmetic production.

What warranty does GIENICOS offer?

The standard warranty is 12 months from the date of machine acceptance. It covers manufacturing defects, excluding wearing consumable parts and man-made damage, and the company states that free spares and freight are carried by GIENICOS.

How can I get a quote, catalogue or sample evaluation?

Contact the GIENICOS sales team at sales@genie-mail.net or +86 134 8206 0127 via call or WhatsApp. You can also download the 2026 GIENICOS catalogue to review current machine configurations. Sharing your bottle dimensions, formula type and target output will help the team recommend a suitable line.

Conclusion

GIENICOS occupies a practical position in the cosmetic filling machine market. It is not a one-product vendor: it covers hot-pour lipstick, liquid color cosmetics, nail polish, powder pressing, air cushion, cream, lotion and tube filling. For procurement teams, the strongest evidence is the combination of in-house R&D, 42 authorized patents, modular machine design, CE-certified models, cleanable SUS316L wetted parts and a customer base spanning more than 100 countries.

As the global cosmetic filling equipment market continues to expand, suppliers with broad product platforms, customization focus and automation capability are well positioned for the next phase of demand. GIENICOS’s AI Division and vision-guided robotic systems also point toward the kind of integrated manufacturing that cosmetic OEM/ODM factories are likely to need as labor costs and quality requirements evolve.