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HANSON PULP MOLDING
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📧 linchuangcheng@hspulpmolding.com
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120-Ton Pressing Force Fully Automatic Pulp Molding Tableware Production Line

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SKU: 7044698999
Model: ZFG-1111

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Product Details

Fully Automatic Inline Servo Pulp Molding Tableware Production Line (ZFG-1111)

Product Overview

The ZFG-1111 is a fully automatic inline servo pulp molding tableware production line designed for continuous high-capacity manufacturing of molded fiber tableware such as paper plates, food containers, bowls, cups, and egg cartons. It integrates forming, hot pressing, trimming, and stacking in a compact inline layout, significantly reducing manual handling and saving factory floor space. With a maximum hot-pressing pressure of 120 tons and precise servo control, the line ensures stable, high-quality products. The system is equipped with PLC and touchscreen control for one-button operation, automatic alarms, and emergency-stop protection, making it suitable for 24-hour continuous production in biodegradable tableware manufacturing facilities.

Key Features

  • Fully Servo-Controlled Operation – Ensures precise, flexible, and stable production.
  • Integrated Inline Layout – Combines forming, hot pressing, trimming, and stacking to reduce manual handling and save up to 2.1 meters of floor width.
  • High-Pressure Forming – 120-ton hot-pressing force supports complex and high-quality product shapes.
  • Consistent Slurry Feeding – Continuous internal-circulation feeding improves wet-preform weight consistency.
  • Low Energy Consumption – Optimized vacuum and compressed-air control reduce energy usage.
  • User-Friendly Operation – One-button start with automatic alarms and emergency-stop protection.

Technical Specifications

ParameterValue
Machine DimensionsL11,200 × W2,150 × H4,800 mm
Mold Platen Size1,100 × 1,100 mm
Machine Weight17.7 tons
Production Stations1 forming + 1 hot-pressing + 1 trimming + 1 transfer/stacking
Slurry FeedingContinuous internal-circulation
Hot-Pressing Pressure120 tons
Trimming Pressure80 tons
Maximum Product Height80 mm
Max Product Weight per Mold550 g
Production Capacity900–1,200 kg/24 h (product-dependent)
Maximum Stacking Height200 mm (including product height)
Rated Power102 kW (electric heating) / 39 kW (oil heating)
Voltage/FrequencyAC 380 V / 50 Hz
Compressed Air0.6–0.8 MPa
Vacuum-0.06 to -0.05 MPa
Mold-Cleaning Water Pressure1.2 MPa
Control SystemPLC + Touchscreen

Models and Options

The ZFG-1111 is part of the ZFG series, which also includes models ZFD-8565, ZFM-9894, and ZFH-1311, all covered by the CE Machinery Directive Attestation of Conformity (Certificate No. M.2025.206.C130486). Heating options include electric heating (102 kW) or oil heating (39 kW). Customization may include different mold designs, downstream automation (vision inspection, auto packing), and integration with pulp preparation systems.

Materials and Structure

The machine frame is made of Q235-A carbon steel, ensuring structural rigidity. The pulp tank and slurry piping are constructed from SUS304 stainless steel for corrosion resistance and hygiene. Molds are manufactured from national-standard 6061 aluminum alloy, offering high precision and durability.

Applications

This production line is ideal for biodegradable tableware manufacturing, foodservice packaging manufacturing, molded fiber packaging production, and the production of paper plates, food containers, bowls, cups, and egg cartons. It supports project types including new factory construction, factory expansion, production line automation upgrades, replacement of old equipment, and turnkey pulp molding factory projects.

Customization

Hanson offers turnkey pulp molding factory solutions, including mold design and manufacturing, downstream automation, installation and commissioning, and personnel training. Customization options include mold designs for specific product shapes, integration of vision inspection systems, automatic packing machines, and coating or laminating units.

Frequently Asked Questions

Q1: What is the production capacity of the ZFG-1111?

It can produce 900–1,200 kg of molded fiber products per 24 hours, depending on the product type and weight.

Q2: What are the utility requirements for installation?

Requires a stable power supply (AC 380 V / 50 Hz), compressed air (0.6–0.8 MPa), vacuum (-0.06 to -0.05 MPa), process water, and drainage. Detailed requirements are provided during project planning.

Q3: What is the maximum product size this line can produce?

The maximum product height is 80 mm, and the maximum weight per mold is 550 g, making it suitable for a wide range of tableware and packaging items.

Q4: How is the machine controlled?

It uses a PLC and touchscreen control system, offering one-button operation with automatic alarms and emergency-stop protection.

Q5: What certifications does the ZFG-1111 have?

The ZFG series, including the ZFG-1111, holds CE Machinery Directive Attestation of Conformity (Certificate No. M.2025.206.C130486), complying with 2006/42/EC, EN ISO 12100:2010, and EN 60204-1:2018/A1:2025.

Q6: Can the heating system be customized?

Yes, the line can be configured with electric heating (rated power 102 kW) or oil heating (rated power 39 kW) according to the factory's energy source and cost considerations.

Q7: What is the delivery and payment terms?

We support EXW, FOB, CIF, or other agreed Incoterms. Payment is typically 30% deposit after contract signing, 60% after Factory Acceptance Test before shipment, and 10% after installation and final acceptance.

Q8: Does Hanson provide installation and training?

Yes, we provide installation and commissioning, personnel training, and production ramp-up support as part of our turnkey solutions.

Request a Quote

Contact our team for more information about the ZFG-1111 pulp molding tableware production line.

Email: linchuangcheng@hspulpmolding.com | Tel/WhatsApp: +86 159-2060-4830

ZFG-1111 Pulp Molding Tableware Production Line with 120-ton hot pressing force

ZFG-1111 Fully Automatic Inline Servo Pulp Molding Tableware Production Line