Integrated Pulp Molding Sampling Line with 600x470mm Platen
Pulp Molding Sampling Production Line ZAMS-6047 integrates pulping, refining, slurry preparation, forming and hot pressing in one compact system. The 600×470 mm mold platen reduces prototype mold cost and supports product development, process verification and small-batch production.
Key Features
- Compact Integrated Design: Combines pulping, refining, slurry preparation, forming and hot pressing in one machine, reducing floor space and simplifying operation.
- Cost-Effective Prototyping: 600×470 mm platen lowers mold cost and shortens mold-processing time, making it suitable for R&D and prototyping.
- Precise Process Control: Adjustable forming position, pressure and temperature ensure accurate process replication for testing.
- Automated Operation: One-button pulping, automatic cleaning and sewage discharge simplify operation and reduce labor.
- Safety Protection: Protective doors and safety light curtains ensure operator safety during research and production.
Technical Specifications
| Machine Dimensions | L7,500 × W2,550 × H2,810 mm |
| Mold Platen Size | 600 × 470 mm |
| Machine Weight | 7.3 tons |
| Integrated Processes | Pulping, refining, slurry preparation, slurry feeding, forming and hot pressing |
| Slurry Feeding | Circulating slurry feeding with slurry return |
| Pulp Suction Method | Reciprocating pulp suction |
| Drying Method | In-mold drying |
| Heating Method | Electric heating |
| Forming Drive | Electric cylinder |
| Forming Pressure | 2 tons |
| Hot-pressing Drive | Hydraulic cylinder |
| Hot-pressing Pressure | 13 tons |
| Mold Transfer | Servo motor, lead screw and electric cylinder |
| Maximum Product Height | 120 mm |
| Maximum Product Weight per Mold | 200 g at 0.3% slurry concentration |
| Rated Power | 82 kW |
| Heating Power | 26.4 kW |
| Voltage and Frequency | AC 380 V / 50 Hz |
| Safety Protection | Protective doors and safety light curtains |
| Trimming Function | Not included |
Models and Options
The ZAMS-6047 is available as a standard integrated sampling line. Optional downstream equipment such as trimming machines, hole punching machines, vision inspection systems, coating machines, laminating machines, digital printing machines and automatic packing machines can be integrated based on project requirements.
Materials and Structure
The machine frame is fabricated from Q235-A carbon steel, while the pulp tank and slurry piping are made from SUS304 stainless steel. Molds are manufactured from national-standard 6061 aluminum alloy.
Applications
- Pulp molding product development and prototyping
- Molded fiber packaging research and development
- Small-batch molded fiber packaging production
- Packaging development for mobile phones, cosmetics, digital products, daily-use products and handicrafts
- Universities, research institutes, packaging companies and material laboratories
Customization
Hanson can provide customized solutions for specific product requirements, including mold design and manufacturing, integration with downstream automation systems, and adjustments to process parameters to meet specific research or production needs.
Case Study
Nanocellulose Additive Developer (China)
A nanocellulose additive developer and specialty material solutions provider uses the ZAMS-6047 for the development and testing of nanocellulose additives for pulp molding applications. The integrated platform supports formulation evaluation, fiber modification, product performance testing, process validation and sample production, reducing testing cycles and prototype-development cost.
Listed Integrated Packaging Solutions Provider (China)
A listed integrated packaging solutions provider serving global consumer electronics brands has used the ZAMS-6047 for over 4 years for molded fiber packaging product development, prototype verification and process testing. The equipment supports the creation of sustainable packaging solutions for international brands.
FAQ
1. What is the maximum product size the ZAMS-6047 can produce?
The maximum product height is 120 mm, and the maximum product weight per mold is 200 g at 0.3% slurry concentration.
2. Does the ZAMS-6047 include a trimming function?
No, the trimming function is not included. Optional downstream equipment such as trimming machines can be provided separately.
3. What electrical requirements does the machine have?
The machine operates on AC 380 V / 50 Hz with a rated power of 82 kW.
4. Can the ZAMS-6047 handle different types of pulp materials?
Yes, the machine is compatible with multiple fiber materials, and the process parameters can be adjusted to accommodate different slurry systems.
5. What safety features are included?
The machine is equipped with protective doors and safety light curtains to ensure safe operation.
6. How is the machine controlled?
The machine uses PLC and HMI controls, allowing for precise adjustment of forming position, pressure and temperature.
7. What is the delivery and payment schedule?
Payment terms are typically 30% deposit after contract signing, 60% before shipment after FAT, and 10% after installation and commissioning. Delivery terms such as EXW, FOB, CIF can be arranged.
Inquiry Information
For more details, pricing, or to request a quote, please contact our sales team:
- Email: linchuangcheng@hspulpmolding.com
- Phone: +86 159-2060-4830
- WhatsApp: +86 159-2060-4830
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Alt text: ZAMS-6047 integrated pulp molding sampling production line with 600x470mm platen
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