Custom Plastic Extrusion Machine Solutions: OEM, ODM & Turnkey Lines from JKS
Custom Plastic Extrusion Machine Solutions: OEM, ODM & Turnkey Lines from JKS
Wuxi JKS Machinery Manufacturing Co. Ltd. is a professional Chinese manufacturer specialized in custom plastic extrusion machinery and complete turnkey production lines. With a 2,000 m² workshop, an independent R&D team of 6 engineers, and an annual output of 200 units, JKS provides personalized design, free factory installation, technical training, and formulation services according to clients’ raw material and production demand. The company exports to over 35 countries across Southeast Asia, Russia, the Middle East, Europe, Central Asia, Africa, and South America.
Why Customization Matters in Plastic Extrusion
Standard extrusion machines often cannot meet the specific requirements of product dimensions, raw material type, output capacity, voltage supply, or factory layout. Buyers in the evaluation-to-execution stage need a solution that precisely matches their project parameters. A custom-designed plastic extrusion line eliminates compromises in production efficiency, product quality, and long-term operating cost.
Industry Context: The Growing Demand for Tailored Lines
The global plastic extrusion machinery market was valued at approximately USD 8.93 billion in 2024 and is projected to reach USD 11.58 billion by 2030. Asia Pacific dominated with a 41.5% revenue share, driven by China’s manufacturing base. Within this market, single-screw extrusion machines held a 62.7% share in 2024, while multi-screw systems serve specialized applications such as PVC powder direct extrusion. The pipe extrusion lines segment alone is valued at USD 4.8 billion in 2025, with PVC accounting for 38.6% of material demand. These statistics underscore the scale and diversity of applications that require not just any extruder, but one configured for the specific process.
JKS Custom Capabilities: OEM, ODM, and Full Tailoring
JKS offers OEM, ODM, and custom design production services. Customization covers extruder model, screw configuration, production line layout, voltage & frequency, control system, and capacity adjustment. The manufacturer’s monthly capacity is 30 units, with a typical lead time of 40 work days and a minimum order quantity of 1 unit.
Every line undergoes 100% factory pre-assembly and testing before shipment. Third-party inspection is available on request. After-sales support includes overseas installation guidance, on-site commissioning, operator training, remote technical support, and a 12-month warranty.
JKS holds a CE Certificate (M.2021.206.C.64011) issued by UDEM International Certification, covering its entire plastic extrusion line range, ensuring compliance with EN ISO 12100, EN 1114-1, EN 60204-1, and related directives. This certification is valid until April 2026 and facilitates entry into European, Southeast Asian, Middle Eastern, and other regulated markets.
Step-by-Step Customization Process
- Requirement Analysis: Client shares raw material formulation, target product specs (thickness, width, output), factory utilities (voltage, frequency, available area).
- Design & Proposal: JKS engineers select the appropriate extruder model (conical twin screw, single screw, or dedicated line type), screw geometry, downstream configuration, and control system.
- Manufacturing: Screw & barrel are made of 38CrMoAlA nitrided alloy steel, machine frames from Q235 carbon steel, and molds from forged or wear-resistant alloy steel. All components are machined in-house.
- Pre-shipment Testing: The complete line is assembled and run at the factory. Production samples are produced to verify thickness, output rate, and quality.
- Shipping & Documentation: Equipment is packed for sea freight; full export documentation is provided. FOB delivery is standard.
- On-site Support: JKS technicians provide installation guidance, commissioning, and operator training at the client’s factory.
- Ongoing Support: Remote technical assistance and 12-month warranty cover parts and service.
Real-World Use Cases
- Vietnam – PVC Hollow Wall Panel Line (5+ years): A plastic building materials manufacturer uses a complete PVC hollow wall panel extrusion line from JKS. The line produces panels for construction and interior decoration. Highlights include a complete turnkey solution, on-site installation support, and full export documentation. The project achieved stable continuous production with consistent product quality and reliable performance.
- Malaysia – SPC Flooring Line (10+ years): An SPC flooring manufacturer operates a complete SPC flooring extrusion line for residential and commercial products. High-speed production, precise thickness control, and on-site installation & training support were key. The line has maintained stable continuous production with consistent product quality and low maintenance rate.
- South Korea – SPC Flooring Line (8+ years): Another plastic flooring manufacturer uses an SPC flooring extrusion line that runs 24/7. Highlights include high output, precise thickness control, and reliable after-sales support. The line has achieved consistent product quality and low maintenance rate.
Comparison of Key Custom Line Types
| Line Type | Typical Extruder Model | Output Range | Product Width | Primary Application |
|---|---|---|---|---|
| SPC Flooring Extrusion Line | SJSZ92/188 (110kW), SJSZ110/220 (200kW) | 15–40 tons/24h | 980mm / 1250mm | Rigid SPC flooring for commercial & residential use |
| PVC Imitation Marble Sheet Line | SJSZ80/156 (75kW), SJSZ92/188 (110kW) | 400–700 kg/h | 1220mm | Interior decorative panels for hotel, KTV, villa |
| PP Hollow Construction Formwork Line | SJ-130×33 (160kW) | 500–600 kg/h | 1220mm (thickness 15-20mm) | Recyclable building formwork |
| PVC & WPC Foam Board Line | SJSZ80/156 (75kW) | 400–500 kg/h | 1220mm | Kitchen cabinet, furniture, bathroom panel |
| HDPE Water Pipe Line | GS75/38, GS90/38, GS120/38 | 150–1500 kg/h (per model) | Φ20–1600mm | Municipal water supply, gas pipeline |
| PVC Hollow Wall Panel Line | SJSZ51–SJSZ80 | 120–400 kg/h | 300–1200mm | Wall panel, ceiling, door panel |
Frequently Asked Questions
Do JKS extrusion machines meet CE compliance requirements?
Yes. Wuxi JKS Machinery holds a valid CE Certificate (No. M.2021.206.C.64011) issued by UDEM International Certification. The scope covers all plastic extrusion line models, including SJSZ series, SJ series, and SJP series. The certification demonstrates conformity with EN ISO 12100, EN 1114-1, EN 60204-1, and other applicable directives.
What customization options are available for a new plastic extrusion line?
JKS provides OEM, ODM, and custom design services. You can customize the extruder model, screw configuration, production line layout, voltage & frequency (e.g., 380V/50Hz or 460V/60Hz), control system (PLC with touch screen), and capacity adjustment (output per hour or per day). The minimum order quantity is 1 unit.
What is the typical lead time and payment terms?
Standard lead time is 40 work days from order confirmation. Monthly production capacity is 30 units. Payment terms are 30% T/T deposit, 70% T/T balance before shipment. Delivery is FOB from a Chinese port.
Can I get a sample or trial run before ordering?
JKS conducts 100% factory pre-assembly and testing before shipment. Clients are welcome to visit the Wuxi factory to see the line in operation and have trial production with their own material. Sample products can be shipped for evaluation. For detailed information, please contact JKS directly.
How do I start a custom extrusion line project with JKS?
To begin, share your raw material, target product specifications (dimensions, output requirement), and factory utility conditions (voltage, floor space). JKS provides a free consultation and proposal. You can reach the sales team via email (gordon@jksjx.com), WhatsApp (+86 18601577228), or use the online inquiry form on the official website. Request a custom quote or download the company brochure to review full capabilities.
📄 Download JKS Company Brochure
