Product Summary
Our medical-grade pulp trays are specially designed for the secure packaging of surgical instruments, probes, catheters, and other sensitive medical devices. Each tray is one-piece molded from selected natural fibers (sugarcane, bamboo, or wood pulp) in a clean workshop, ensuring a low-dust, high-purity environment. The trays feature precise cavities, shock-resistant structure, and support EO sterilization, making them ideal for sterile packaging. With an impressive combination of strength (edge crush 3-8 kN/m) and lightweight, they protect delicate devices while being fully biodegradable and recyclable.
Key Features
- Medical-Grade Material: Virgin wood pulp free of fluorescent agents, produced in a clean workshop, with material inspection report.
- Customizable Cavities: Precisely fit probes, handles, catheters, and surgical instrument components.
- One-Piece Molding: Ensures structural integrity, shockproof and drop-resistant, low dust and no shedding.
- EO Sterilization Compatible: Designed to support ethylene oxide sterilization, essential for medical device packaging.
- Environmental Certifications: RoHS (IEC 62321), SGS tested, ISO9001 management, and FSC Chain of Custody.
- Degradable & Recyclable: Naturally degradable, avoiding plastic taxes and supporting EU/US export compliance.
Technical Specifications
| Parameter | Value |
|---|
| Raw Materials | Sugarcane pulp, bamboo pulp, wood pulp (customized) |
| Color | Natural, white, yellow, or custom |
| Wet Pressure | 0.15 - 0.25 g/cm³ |
| Dry Pressure | 0.28 - 0.45 g/cm³ |
| Thickness | 0.8 - 5.0 mm (custom) |
| Moisture Content | ≤ 8 - 12% |
| Edge Crush Strength | 3 - 8 kN/m |
| Compressive Strength | 2 - 8 MPa |
| Temperature Range | -20°C to +80°C (food grade up to 120°C) |
| Performance Feature | Degradable |
Models and Options
Standard Probe Tray
For ultrasound probes, surgical probes, and other slender instruments.
Catheter Tray
Designed for catheter and tube, featuring long channels and secure fixture.
Surgical Instrument Tray
Accommodates handles, forceps, scissors, and other surgical components.
All options are customizable in terms of cavity, size, and color.
Materials and Structure
Our medical device pulp trays are crafted from high-quality natural plant fibers, including sugarcane pulp, bamboo pulp, and wood pulp. The fibers are carefully selected to ensure purity and consistency, being free from fluorescent agents and harmful chemicals. The one-piece molding structure provides seamless construction, which enhances the tray's overall strength and protection. The inner lining is specially designed to cradle the device, while the outer shape can be customized for branding or stacking efficiency.
Applications
- Medical device packaging: surgical instruments, probes, handles, catheters
- Sterile packaging support for EO sterilization processes
- Protective inner packaging for delicate medical components
- Export packaging for medical devices to Europe and America
Customization
We offer tailored solutions for cavity design, size, color, and surface finishes. Our in-house mold development enables quick prototyping and scaling. Whether you need a specific cavity layout for a new surgical kit or a material composition that meets your sustainability goals, we can customize each aspect to meet your requirements.
Frequently Asked Questions
What are the available raw materials for these pulp trays?
We use sugarcane pulp, bamboo pulp, and wood pulp. Customization is available based on your specific needs.
Can the tray dimensions and cavity shapes be customized?
Yes, we offer complete customization for cavity layout, overall dimensions, and thickness (ranging from 0.8 to 5.0 mm) to fit your medical devices perfectly.
What are the maximum temperature and operating conditions?
The trays can be used in temperatures from -20°C to +80°C. For food-grade versions, the range extends to 120°C. They are designed for static storage and passive protective packaging.
Are these trays sterilizable?
Yes, the trays are designed to support EO sterilization, a common method for medical device packaging.
Do you provide a material inspection report?
Yes, each batch comes with a material inspection report confirming the absence of fluorescent agents and compliance with safety standards.
What certifications do your products hold?
Our products have obtained RoHS (IEC 62321), SGS testing, ISO9001, and FSC Chain of Custody certifications, ensuring compliance with international environmental and quality standards.
Inquiry Information
Contact: Annie
Email: thpulpmolding@163.com
Tel/WhatsApp: +86 132-3838-9288
Address: No.1 Lingzai Lane, Lingtou Industrial Road, Qiaotou Town, Dongguan, Guangdong, China
MOQ: 1000 pcs
Delivery Terms: FOB/CIF/CFR/EXW
Payment: L/C, PSI
Website: www.tonghepulp.com
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Nursing Supplies Pulp Trays - Custom molded tray with precise cavity design
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