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Model YN-HL500 · horizontal infeed and horizontal outfeed · high-frequency electromagnetic soldering for solar module busbar welding
PV module bussing machine YN-HL500 for busbar welding of 100W-550W solar panels.
The YN-HL500 is a semi-automatic bussing machine built for busbar welding on 100W-550W solar panels. Modules enter horizontally and leave horizontally, so the machine sits inside a straight production line without changing the direction of module flow. Output reaches 80-90 pieces per hour on 550W modules, with a rated hourly output of 90 pieces. High-frequency electromagnetic soldering gives rapid heating, stable performance and a neat soldering appearance, and the A-grade yield rate is above 99%. The machine covers 1-6 series strings, string lengths of 1000-2400 mm, cell widths of 125-210 mm and cell spacing of 1-10 mm, which makes it a practical choice for module makers upgrading or retrofitting an existing line.
Output of 80-90 pieces per hour on 550W solar panels, with a rated hourly output of 90, keeps bussing in step with typical line takt.
One machine covers the busbar welding process for small modules through 550W panels, so a single unit serves mixed order books.
High-frequency electromagnetic soldering heats quickly, holds a stable soldering performance and produces a neat soldering appearance.
An A-grade yield rate of more than 99% reduces rework and material loss on the bussing station.
Handles 1-6 series strings, 1000-2400 mm string length, 125-210 mm cell width and 1-10 mm cell spacing.
Horizontal infeed and horizontal outfeed allow quick line changeover and commissioning when the machine is added to an existing layout.
| Parameter | Value |
|---|---|
| Model | YN-HL500 |
| Machine type | Semi-automatic bussing (busbar welding) machine |
| Compatible module power | 100W-550W solar panel |
| Series string | 1-6 series strings |
| String length | 1000-2400 mm |
| Cell width | 125-210 mm |
| Cell spacing | 1-10 mm |
| Hourly output | 90 pieces per hour rated; 80-90 pieces per hour on 550W panels |
| Panel lamination | 1 out of 1 |
| Yield rate (A-grade) | >99% |
| Peak power | 15 kW |
| Rated power | 10 kW |
| Air source | 0.5-0.8 MPa |
| Soldering method | High-frequency electromagnetic soldering |
| Infeed / outfeed | Horizontal / horizontal |
| Dimensions (L x W x H) | 4200 x 2400 x 1830 mm |
| Working environment | Indoor, -10~40 degrees C, clean and dust-controlled workshop |
The YN-HL500 is the model specified for 100W-550W solar panels. Because module formats differ between factories, confirm the string length (1000-2400 mm), the number of series strings (1-6) and the cell width (125-210 mm) against your bill of materials before ordering. Send your module drawing, cell layout and existing line layout to YNTECH and the engineering team will review the configuration and the position of the machine in your line.
The machine is built from carbon steel, aluminum alloy and stainless steel components. The bussing head works on high-frequency electromagnetic soldering, which heats rapidly and keeps the soldering appearance neat and repeatable. Horizontal infeed and horizontal outfeed conveyors carry the module through the station in a straight line. Operators jog each individual mechanism from the operating pendant, and the equipment is available for 24/7 operation. Install the machine in a dry, well-ventilated area free of corrosive gases, and keep the operating zone clean so debris and dust do not enter the equipment.
YNTECH supports module makers with layout design, equipment manufacturing, factory installation, commissioning, technical training and after-sales maintenance. For the YN-HL500, share your module size, cell layout and target throughput so the string configuration, machine placement and interfaces with the neighbouring stations can be reviewed together with the line capacity you are planning.
Client type: Solar photovoltaic manufacturing · Country: India · Quantity: 8 units · Application: production line upgrade projects · Cooperation: 10 years.
Reported results: improved production efficiency; enhanced PV module quality with continuous production and reduced material loss; lower labor costs.
Project highlight: reduce costs and boost profits.
Which solar panels can the YN-HL500 handle?
The machine is specified for 100W-550W solar panels, with 1-6 series strings, string length of 1000-2400 mm, cell width of 125-210 mm and cell spacing of 1-10 mm.
What throughput should we plan for?
The rated hourly output is 90 pieces. On 550W modules the output reaches 80-90 pieces per hour.
What power and air supply does the machine need?
Peak power is 15 kW and rated power is 10 kW. The air source requirement is 0.5-0.8 MPa.
Can it be added to an existing manual line?
Yes. The YN-HL500 is a semi-automatic machine aimed at line upgrades, retrofits and manual-to-automatic transformation. Horizontal infeed and horizontal outfeed support quick line changeover and commissioning.
How much floor space is required and where should it be installed?
The machine measures 4200 x 2400 x 1830 mm. Install it indoors in a dry, well-ventilated environment free of corrosive gases, at -10~40 degrees C, and keep the operating area clean and dust-controlled.
How is the soldering performed and what yield can we expect?
Soldering uses high-frequency electromagnetic heating, which gives rapid heating, stable performance and a neat soldering appearance. The A-grade yield rate is above 99%.
How is the machine operated on shift?
Operators jog each individual mechanism from the operating pendant. The equipment is available for 24/7 operation in a suitable workshop environment.
What support is included after installation?
YNTECH provides layout design, equipment manufacturing, factory installation, commissioning, technical training and after-sales maintenance.
Send your module size, cell layout and line layout to receive a matching bussing machine proposal.
Contact: Nikita Lee · Email: nikita@ynsolarpv.com / info@ynsolarpv.com
Tel / WhatsApp: +86 130-0653-6876
Address: Huangwu Industrial Park, Dongkeng Town, Dongguan City, Guangdong Province, China
Website: www.ynsolarpv.com
| Filename | Alt text |
|---|---|
| pv-module-bussing-machine-yn-hl500-front.png | PV module bussing machine YN-HL500 front view with horizontal infeed |
| solar-panel-bussing-machine-yn-hl500-soldering-head.png | High-frequency electromagnetic soldering head on the YN-HL500 bussing machine |
| busbar-welding-machine-yn-hl500-operating-pendant.png | Operating pendant used to jog each mechanism on the YN-HL500 |
| solar-module-busbar-machine-yn-hl500-outfeed.png | 550W solar module leaving the horizontal outfeed of the busbar machine |
Semi-Automatic Bussing Machine for 100W-550W Solar Modules YN-HL500
Semi-automatic bussing machine YN-HL500 for 100W-550W solar panels. 80-90 pcs/h, 1000-2400 mm string length, 125-210 mm cell width, >99% yield. Get a quote.
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YN Solar PV Equipment Co., Ltd. (YNTECH) · PV module automated production lines and PV assembly equipment since 2015.