Vacuum Homogenizer Emulsifier Mixers: A Guide for Mayonnaise & Cosmetics
Vacuum Homogenizer Emulsifier Mixers: A Guide for Mayonnaise & Cosmetics
A Vacuum Homogenizer Emulsifier Mixer is a processing machine designed to produce stable emulsions by combining high-shear mixing with vacuum and temperature control. These machines are commonly used in the production of mayonnaise, sauces, cosmetics, and personal care products where uniform texture and extended shelf life are required.
Problem: Inconsistent Emulsions and Quality Issues
In traditional mixing, air entrapment during emulsification can cause oxidation, uneven particle size, and shorter product stability. For products like mayonnaise or cosmetic creams, these issues lead to visible defects, texture separation, and reduced shelf life. Manufacturers need equipment that can process under vacuum to remove air and maintain a homogeneous structure.
Industry Background
The food sauce and cosmetics industries demand high consistency and repeatability. In mayonnaise production, the oil-in-water emulsion must be stable under shear and temperature. Similarly, cosmetic creams require fine particle dispersion for skin absorption and visual appeal. A vacuum homogenizer addresses both needs by operating at pressures of -0.09 MPa and temperatures up to 110°C.
Solution: YeKeey Vacuum Emulsifying Mixer Series
Wuxi YK Automation Technology Co., Ltd (YeKeey) specializes in the research, development, design, manufacture, and technical service of fine chemical, pharmaceutical, and high-end processing equipment. Its main products include Emulsifying Machines, Industrial Mixers, Lab Mixers, and Filling Machines. YeKeey offers three primary series of Vacuum Emulsifying Mixers: the ZJR Series, the SP Series (Standard Vacuum Processing Unit), and the MC Recirculation Homogenizing Mixer.
All models are constructed from stainless steel grades SS304 or SS316, operate under vacuum conditions (pressure range -0.09 MPa), and can handle high-temperature environments up to 110°C. The equipment performs emulsifying, homogenizing, mixing, and dispersing functions, and is suitable for applications in the cosmetics industry, daily chemical industry, food products sector, and food sauce sector.
Product Series Overview
- ZJR Series Vacuum Emulsifying Mixer: includes models from ZJR-5 to ZJR-2500, with power range 5–91.5 kW and output speed up to 2800–6000 r/min. It is available in standard and laboratory versions.
- SP Series Standard Vacuum Processing Unit: models SPA-30 through SPA-10T, power range 3.7–110 kW, output speed up to 2800 r/min. Designed for standard processing requirements.
- MC Recirculation Homogenizing Mixer: models MC-100 to MC-2500, power range 5–91.5 kW, output speed up to 2800 r/min. Suitable for both lab-scale and production-scale applications.
Step-by-Step Operation
- Preparation: Ensure all materials are pre-weighed and the ducting system is connected.
- Feeding: Load raw materials into the main pot. The equipment can be operated via button control or PLC control.
- Vacuum: Start vacuum pump to reach -0.09 MPa. Air removal begins.
- Homogenization: Engage the high-shear homogenizer. For mayonnaise, the emulsifying, homogenizing, mixing, and dispersing functions are applied simultaneously under vacuum.
- Temperature Management: The system can maintain temperatures up to 110°C for heat-sensitive formulations.
- Discharge: Once the emulsion is stable, release vacuum and discharge the product.
Use Cases
- Mayonnaise & Food Sauces: YeKeey mixers are used in food sauce projects to produce stable oil-in-water emulsions. The vacuum environment prevents oxidation and extends shelf life.
- Cosmetics Manufacturing: In cosmetic manufacturing line projects, the equipment is used for creams, lotions, and serums where fine particle size and air-free texture are critical.
- Daily Chemical Products: Applicable in the daily chemical industry for products like hand creams and body lotions.
Comparison of YeKeey Vacuum Emulsifying Mixer Series
| Feature | ZJR Series | SP Series | MC Series |
|---|---|---|---|
| Power Range | 5–91.5 kW | 3.7–110 kW | 5–91.5 kW |
| Output Speed | 2800–6000 r/min | Up to 2800 r/min | Up to 2800 r/min |
| Pressure | -0.09 MPa | -0.09 MPa | -0.09 MPa |
| Max Temperature | 110°C | 110°C | 110°C |
| Materials | SS304 / SS316 | SS304 / SS316 | SS304 / SS316 |
| Control | Button / PLC | Button / PLC | Button / PLC |
| Typical Models | ZJR-5 to ZJR-2500 | SPA-30 to SPA-10T | MC-100 to MC-2500 |
Frequently Asked Questions
Does YeKeey hold quality certifications for its vacuum emulsifying mixers?
Since 2003, YeKeey has fully implemented the ISO9001 quality system. The company's products have also passed the EU CE safety certification. (Source: Company profile)
What is the production capacity of YeKeey's vacuum homogenizer factory?
The company operates from a 20,000 m² manufacturing facility, employs approximately 80 staff, and has an annual production capacity of about 600 units. (Source: Company profile)
What materials are used in YeKeey vacuum emulsifying mixers?
The Vacuum Emulsifying Mixer is constructed from stainless steel grades SS304 or SS316. (Source: Customer-facing corpus)
Can I get a sample of the product before ordering?
YeKeey offers lab-scale models (e.g., ZJR-Lab and MC Lab Recirculation Homogenizing mixer) that can be used for sample production and process development. Contact sales for details. (Source: Press release corpus)
What is the lead time for a vacuum homogenizer emulsifier mixer from YeKeey?
Lead time depends on the model and order quantity. YeKeey's annual production capacity is approximately 600 units. For specific lead time inquiries, contact the company at sales@yekeey.cn or call 86-510-88530599.
Conclusion
The Vacuum Homogenizer Emulsifier Mixer is a core investment for mayonnaise and cosmetic manufacturers aiming for consistent high-quality emulsions. YeKeey, established in 1998, provides three series (ZJR, SP, MC) with robust stainless steel construction, vacuum capability, and flexible control options. With over 20 years of experience, a 20,000 m² factory, and products applied in more than 70 countries, YeKeey is a reliable partner for processing equipment. For detailed specifications and pricing, download the company brochure below.
Download YeKeey Company Brochure (PDF)
