Open Biogas Flare System for Cost-Effective Methane Combustion
Product Summary
The Zexuan Open Biogas Flare is a simple, cost-effective solution for methane destruction from biogas sources. Designed for continuous or intermittent operation, it handles low-calorific gas with methane concentrations typically 35%–65%. The system operates at 800°C–1100°C achieving ≥98% methane destruction efficiency. Suitable for agricultural biogas plants, food processing waste treatment, and small-scale anaerobic digestion projects.
Key Selling Points
- Cost-Effective Methane Reduction: Open design reduces initial investment while providing ≥98% destruction efficiency, verified by system design.
- Low-Calorific Gas Capability: Engineered for biogas with 35%–65% CH₄, ensuring stable combustion without supplementary fuel.
- Automatic Ignition & Flame Monitoring: Standard automatic ignition and continuous flame monitoring for safe unattended operation.
- Continuous Operation Design: Built for 24/7 operation with reliable performance in outdoor environments.
- Customizable Gas Flow Capacity: Tailored to project-specific gas flow rates, from small to medium volumes.
Technical Specifications
| Parameter | Value |
|---|
| Gas Source | Biogas, Digester Gas |
| Methane Concentration | Typically 35%–65% CH₄ |
| Operating Temperature | 800°C–1100°C |
| Methane Destruction Efficiency | ≥98% |
| Ignition System | Automatic ignition with flame monitoring |
| Operation Mode | Continuous or intermittent |
Models and Options
Customized according to gas flow rate and project requirements. Model ZXE-BGF series with open configuration.
Materials and Structure
Construction materials include Carbon Steel, Hot-dip Galvanized Steel, SS304, SS316L, and high-temperature resistant alloys for burner components. Open flare structure for direct combustion.
Applications
- Agricultural Biogas Plants
- Food Processing Waste Treatment
- Small-Scale Anaerobic Digestion Projects
- Wastewater Treatment Gas Flaring
Customization
Zexuan offers engineering design, equipment manufacturing, installation and commissioning services. Flow capacity, ignition system, and materials can be tailored.
FAQ
- What methane concentrations can this flare handle? Typically 35%–65% CH₄, designed for low-calorific biogas.
- Is automatic ignition included? Yes, automatic ignition and flame monitoring system is available.
- What is the destruction efficiency? ≥98% under proper operating conditions.
- Can it operate continuously? Yes, designed for continuous operation.
- What materials are used for corrosive gas? Options include SS304, SS316L, and high-temperature alloys.
- How is the gas flow capacity determined? Customized per project requirements.
- Do you provide installation support? Yes, Zexuan offers installation and commissioning services.
- What is the typical delivery time? Contact us for project-specific lead times.
Inquiry Information
For more details, contact Alice at alice@zexuaneco.com or WhatsApp +86 186 7883 1572.
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