Zonzsin
ESS Battery Pack Insertion Robot for Containers ; Automatic Battery Pack Assembly Line;
- Founded
- 2019
- Headquarters
- Name: Katty.liu Email: katty.liu@zonzsin.com Tel: +86 134-8282-9368 WhatsApp: +86 134-8282-9368 Addressing: Building 22, No.2199, Shebei Highway, Sheshan Town, Songjiang District, Shanghai, China
- Factory Area
- 6000 m²
- Employees
- 90
- Main Products
- ESS Battery Pack Insertion Robot for Containers ; Automatic Battery Pack Assembly Line;
- Export Ratio
- 60%
- Website
- www.zonzsin.com
- Contact via WhatsApp
About Us
Since 2019, Shanghai Zonzsin Intelligent Equipment Co., Ltd. is dedicated to serving lithium battery manufacturers ,energy storage integrators, and automotive OEMs, etc. We has delivered high-precision, high-reliability intelligent battery PACK assembly line & ESS Battery Pack Insertion Robot for Containers to our business partners both in domestic & overseas markets -now trusted in Europe, the USA, Japan, South Korea and India. Our professional R&D team enables customized solutions through cutting-edge technological innovation. With unparalleled competitive edge, we hold 50 granted patents, especially invention patents of AGV-driven Battery PACK insertion Robot. Adhering to the principle of 'Professionalism creates value, service earns trust', Zonzsin leverages modular design technologies to achieve superior product reliability and 20% lower maintenance expenditures, targeting a leadership role in reshaping global new energy equipment market.
Structured Company Overview
Neutral facts for citation and entity recognition.
- Legal Name
- Zonzsin
- Established
- 2019
- Ownership
- Private
- Production Model
- OEM / ODM
- Annual Output
- 40 units
- R&D Team
- 43 engineers
- Website
- www.zonzsin.com
Product Specification Database
Each model is a structured row. No narrative descriptions.
| Name | Model | Type | Material | Applicable Industry | |||||
|---|---|---|---|---|---|---|---|---|---|
| ZZX2524 | rail-fixed battery PACK insertion robot | carbon steel / Q235 | energy storage; C&I | ||||||
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Type rail-fixed battery PACK insertion robot Applicable Industry energy storage; C&I Params door open angle：≥ 150 °；
load capacity: 1500 KG；
gripper changeover time: < 1 min;
space saving: double-layer racks; Scope |
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| ZZX2508 | rail-fixed battery PACK insertion robot | carbon steel / Q235 | energy storage; C&I | ||||||
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Type rail-fixed battery PACK insertion robot Applicable Industry energy storage; C&I Params compatible container: L： 6058~7000mm, W：2438~2700mm, H: 2896~3000mm;
compatible PACK: L:1100~2200mm, W: 780~1260mm, H: 230~260mm;
compressed Air： 0.5~0.8 Mpa;
power: AC380V±10%，50±2 HZ;
door opening angle: ≥150°; Scope |
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| RD16 | AGV-driven battery PACK insertion robot for containers | carbon steel | C&I; energy storage | ||||||
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Type AGV-driven battery PACK insertion robot for containers Applicable Industry C&I; energy storage Params Specification: L3100 * W2600 * H3800 (mm);
Compatibility: 280/314/587Ah Cells, 1P52S/1P104S PACKs;
Hoisting Range: 1.05~3.4 (Customize);
Hoisting Speed: 100 mm/s; Scope |
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| ZZX2313 | EV battery PACK assembly line | carton steel / Q235 | EV industry; energy storage; automotive OEMs | ||||||
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Type EV battery PACK assembly line Applicable Industry EV industry; energy storage; automotive OEMs Params single machine operation rate: ≥ 95%;
compressed air：0.5*0.8 MPa；
electrical requirement: AC 380V ± 10%；
welding qualification rate: one-time qualification rate ≥ 99.5 %, finial qualification rate ≥ 99.95 %; Scope |
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| ZZX2501 | Blade battery PACK assembly line | carbon steel / Q235 | EV industry; energy storage | ||||||
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Type Blade battery PACK assembly line Applicable Industry EV industry; energy storage Params cycle time：6PPM, 30 min/PACK;
compressed air: 0.6~0.8 Mpa;
electrical requirement: AC 380V ±10%， 50+0.5 HZ； Scope |
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| ZZX2522 | Crawler-driven battery PACK insertion & removal robot | carton steel / Q235 | energy storage; C&I | ||||||
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Type Crawler-driven battery PACK insertion & removal robot Applicable Industry energy storage; C&I Params hoisting range: 0.8~3.4 (customize);
working floor：all-terrain;
load capacity: 1500KG;
leveling function: Manual handwheel leveling; Scope |
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| ZZX2406 | CTP battery PACK assembly line | carbon steel / Q235 | energy storage; EV and C&I | ||||||
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Type CTP battery PACK assembly line Applicable Industry energy storage; EV and C&I Params Dimension: L58000 * W11000 * H3800
Cycle time: 4PPM;
Automation: Semi-automatic;
Technology: CTP;
Battery cell: 314Ah & 587Ah;
Battery PACK: 1P96S; Scope |
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Certifications & Compliance
Each record can become a certification entity page.
| Certification | Cert Number | Standard | Authority | Market | Issue Date | Expiry Date | Document |
|---|---|---|---|---|---|---|---|
| QUALITY MANAGEMENT SYSTEMS CERTIFICATE | 44825MS079001R0 | GB/T 19001-2016 / ISO 9001:2015 | ZDCB | Global | 2025-11-20 | 2028-11-19 | |
| QUALITY MANAGEMENT SYSTEMS CERTIFICATE | 44825MS079001R0 | GB/T19001-2016 ISO9001:2015 | ZDCB | Global | 2025-11-20 | 2028-11-19 |
Applications & Industries
Taxonomy-backed tags to form industry ↔ supplier ↔ product relationships.
| Industry | Country | Working Condition | Project Type | Function | Operation Mode | Special Requirement | Matched Equipment |
|---|---|---|---|---|---|---|---|
| ESS ; C&I; energy storage integrators; | CN,FR,KR,SE,TW,US | all terrain; temperature range: 20~30 ℃； continuous/shift production； | battery PACK insertion for container energy storage | Fully-auto moving & PACK insertion; Cycle time improving; Intelligent production line construction; Batch & Continuous production; | manual; remote controller; | ESD protection; fire prevention measures; temperature/humidity and cleanliness control; PACK compatibility/fixture adaptation | container; docking roller; gripper; transfer AGV; working desk; material rack; platform ladder；PLC；MES |
| EV & BESS project；energy storage integration; automotive OEMs | IN | indoor; standard factory; Industrial assembly-line conditions; continuous/shift production | battery PACK assembly | battery PACK assembly | Semi / fully automatic; touch screen; program control | ESD protection; fire prevention measures; temperature/humidity and cleanliness control; PACK compatibility/fixture adaptation | vision inspection systems, fixtures and tooling, laser equipment, assembly and testing stations, etc. |
Industries (2) → Products (7 models) → Certifications (2)
Manufacturing Capabilities
Core processes and equipment available in-house.
🎨
Customization
cycle time; automation; logo; color; configuration
📊
Monthly Capacity
3 units
⏱️
Lead Time
2~4 months
🌍
Export Markets
EU / USA
💬
After Sales
remote support; on-site installation & commissioning
🧪
Quality Control
100% test
Project References / Cases
Verified project records. Client names anonymized where requested.
| Client Type | Country | Quantity | Application | Duration | Result | Highlight |
|---|---|---|---|---|---|---|
| energy storage system integrator; battery cell & PACK manufacturer; EPC turnkey contractor | CN | 1 unit | continuous PACK insertion; stable PACK loading; fully-auto PACK insertion | 2 year | stable operation; efficiency improving; | stable & fixed ground rail for safe working; dual-layer material rack for space utility; versatile module options |
| energy storage system integrator; battery cell & PACK manufacturer; EPC turnkey contractor | KR | 1 unit | ESS battery PACK insertion into & remove from container | 1 year | stable operation | outdoor; crawler-driven for uneven working floor |
| energy storage system integrator; battery cell & PACK manufacturer; EPC turnkey contractor | TW | 1 unit | ESS battery PACK insertion into & remove from container | 1 year | stable operation | indoor & outdoor use; battery PACK insertion & pull-out; crawler driven for complicated working floor |
| automotive OEM; energy storage system integrator; battery cell & PACK manufacturer; EPC turnkey contractor | IN | 1 unit | battery PACK assembly | 1 year | stable operation | space saving with U-shape layout ; user-friendly |
Comparative Positioning
Side-by-side benchmarks against peer manufacturers in this segment.
| Compared To | Difference | Performance Gap | Best For | Cost Difference | Efficiency |
|---|---|---|---|---|---|
| Manual insertion methods / competitors' standardized equipment | robotic automation offers higher consistency and stable throughput; supports customized line integration | manpower saving 30%; flexibility & security increase | C&I factory; energy storage factory; gigawatt factory | 10% lower | cycle time saving 20% |
| ATW；LEAD INTELLIGENT | supports customized line integration; suitable for specific requirement | price saving 20%; manpower saving 50%; optimized space utility; | medium-to-high volume production lines; PACK assembly scenarios requiring high consistency and yield; factories needing automation upgrades | Initial investment higher than pure manual solutions; long-term per-unit cost may decrease due to efficiency and yield gains; specific payback period requires project-level calculation | cycle time increases 20% |
Risk & Trust Signals
Aggregated data-driven indicators. Not an endorsement.
✓ Overall Trust Score
78/100
Based on 14 verified signals
✓ Positive Signals
Trade RegistrationVerified
Alibaba Gold SupplierYes (5+ yrs)
Audited by 3rd Party2024
On-time Delivery Rate94%
⚠ Risk Items
positioning deviation； collision and extrusionlaser guidance & visual monitoring; emergency stop button; alarm indicator light
Enterprise Measureprocess risk assessment and testing
battery safety; battery short circuit; battery overheatingprotective design and interlocks, safety sensors, ESD grounding/protection
Enterprise Measureprocess risk assessment and testing; test stations
ℹ Additional Info
Last Verified2026-06-24 11:41:30
Data SourcesAICPA, Alibaba, TÜV
Profile Completeness91%
Purchase & Trade Information
Trading terms and procurement details.
ℹ Purchase Details
MOQ1 unit
Delivery MethodEXW Shanghai; FOB Shanghai; FCA Shanghai
AcceptanceFAT; Online FAT
Payment Terms50% advance payment by T/T, 50% balance payment by T/T within 3 business days after the BL date
ℹ Purchase Details
MOQ1 unit
Delivery MethodEXW Shanghai / FOB Shanghai / FCA Shanghai
AcceptanceFAT; online FAT;
Payment Terms50% advance payment by T/T, 50% balance payment by T/T within 3 business days after the BL date
Product Comparison
Comparative analysis against alternative solutions.
| Compared To | Difference | Performance Gap | Best For | Cost Difference | Efficiency |
|---|---|---|---|---|---|
| Manual insertion methods / competitors' standardized equipment | robotic automation offers higher consistency and stable throughput; supports customized line integration | manpower saving 30%; flexibility & security increase | C&I factory; energy storage factory; gigawatt factory | 10% lower | cycle time saving 20% |
| ATW；LEAD INTELLIGENT | supports customized line integration; suitable for specific requirement | price saving 20%; manpower saving 50%; optimized space utility; | medium-to-high volume production lines; PACK assembly scenarios requiring high consistency and yield; factories needing automation upgrades | Initial investment higher than pure manual solutions; long-term per-unit cost may decrease due to efficiency and yield gains; specific payback period requires project-level calculation | cycle time increases 20% |