Minjie Vacuum Belt Dryer And Vacuum Evaporator
Plant Area 25,000 square meterstion, with 22,600 square meters. Number of Employees Over 250 employees 15 senior engineers, 32 engineers, and 55 skilled technicians. ISO/CE/GMP
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Airflow Instaneously Heating Sterilizer

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Minjie Vacuum Belt Dryer And Vacuum Evaporator
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Product Details

Through three years’ effort, we successfully developed airflow instantaneously heating sterilizer, which solves powder & granule material’s sterilization process problems in traditional Chinese medicine, food & healthcare, and so on industries.

WORKING PRINCIPLE

Adopting superheated steam as auxiliary heating media, raising the temperature of air to over180℃ , at the same time, powder and granule material be transported by steam pressure. The sterilizing process is finished in 4 seconds, then through vapor powder separation into cooling zone. After cooling, the material will be separated with air, then discharged.

MAIN CONFIGURATION

Airflow instantaneously heating sterilizer consist of continuous feeding system, heating sterilization system, vapor & powder separating system, cooling system, continuous discharging system, automatic cleaning system, automatic controlling system.

EQUIPMENT ADVANTAGE

Simple & instantaneous sterilization process, no residue, the loss rate of effective component is lower than 2%, sterilization indicator- the total number of biological bacteria per gram is less than 300. Due to pressure, temperature and every treatment condition can be freely adjusted, so the sterilization application is very wide, can be applied to various powder & granule material’s sterilization.

STERILIZATION  TEST DATA:

Material name before sterilization treatment after sterilization treatment
number of bacteria Number of coliform bacteria number of bacteria Number of coliform bacteria
cfu/gm cfu/g cfu/g Positive/ negative
 leaf & roots
Barley leaf 7.5×104 1.3×102 <300 negative
 Matcha 3.0×103 5.6×102 <300 negative
Taiwan jute 7.0×104 positive <300 negative
Cereals legumes
rice powder 1.0×104 negative <300 negative
Rice Bran 1.5×106 negative <300 negative
 Soybean 1.0×104 negative <300 negative
 Mushrooms
Hericium erinaceus 1.0×104 negative <300 negative
root &vegetable
ginger 1.0×103-5 positive <300 negative
Maca 9.0×104 1.5×10 <300 negative
seaweed
Ulva lactuca L 7.8×103 negative <300 negative
 spirulina 5.0×104 negative <300 negative
 Fish
 bonito stick powder 2.0×104 negative <300 negative
 bonito stick granule 2.7×105 negative <300 negative
 
 

SPECIFICATIONS

Model MJMJ-50 MJMJ-100 MJMJ-200 MJMJ-300 MJMJ-500
 Main material SS304
Main machineSize mm 3200×2000×2600 3400×2400×2600 3680×2480×2800 4000×2600×3200 4200×2800×3200
Weight T 2 2.5 3.5 4 4.5
Real consumption Power source kw 20 30 40 50 65
Steam ㎏/hr 125 200 350 500 800
Compressed air m3/hr 0.3 0.3 0.3 0.4 0.4
cooling water L/min 50 100 200 300 400
Capacity production capacity kg/hr 50 100 200 300 500
Heating temperature ℃ 140-190
Heating time sec 3~6
Output material’s temperature ℃ 30-40
Auxiliary Control system
Aseptic air supply system
provided by user Steam
cooling water

*1   Size and weight will be different by feed device and collect device. This size is the machine’s size excluding the feed device.

*2   Treatment’s capacity, heating temperature and heating time is different according to different material and physical property.

*3   The control system and aseptic air supply system of different equipment models will be different.

 
 

Process Flow of Airflow Instaneously Heating Sterilizer

flow1 scaled
 
 
 
 
 
 
 

Cleaning Process of Airflow Instaneously Heating Sterilizer

flow scaled

Range of application:

1. Various powder & granule 2. Leaf & roots : barley leaf, matcha, ginger, maca,etc 3. Cereals legumes: Rice powder, rice bran, soybean,etc 4.Mushrooms
5.Seaweed: ulva lactuca l, spirulina,etc 6.Fish:bonito stick powder, bonito stick granule,etc    
 
 
 
Seaweed
Roots
 
Pharmaceutical-products
Matcha
 
 

 — WHY CHOOSE MINJIE —

A company specialized in research, manufacturing, sales of pharmaceutical, foodstuff, chemical and biotechnology machinery.

 
 
  • The first factory in China to produce Vacuum Belt Dryer(VBD)
  • Developed the first set of Energy-saving Evaporator in China
  • 20 years experience in VBD and Evaporator Solution production line
  • Rich experience in overseas export and service (over 500 cooperative partners)
  • Win large market (over 700 sets Minjie series VBD around the world)
 
 
  • Supply ability is more than 100 sets VBD per year
  • Has a professional technical R&D team,specialized in researching and developing advanced evaporator and drying equipment
  • Own many patents and authentication certificates for VBD and Evaporator
  • Excellent quality of the products
  • GMP standards
  • Technical support After-sales Service Provided (Installation instructions, Commissioning, Training)