About Wuxi Zhanghua Pharm & Chem Equipment Co., Ltd.
— From Equipment Manufacturing to Process Collaboration
Introduction
In processes such as reaction, crystallization, filtration and drying, the match between equipment and process often directly affects product purity, batch consistency and long-term operating cost. We understand that each customer faces different material characteristics, compliance requirements and capacity targets. Therefore, we prefer to act as a process collaborator, sharing engineering experience accumulated over nearly five decades for your reference in equipment selection and process optimization.
I. About Us
Wuxi Zhanghua Pharm & Chem Equipment Co., Ltd. was founded in 1976. For nearly 50 years, we have focused on the R&D and manufacturing of core process equipment such as reaction, crystallization, filtration and drying. The company has a building area of over 25,000 m², including 11 production workshops (nearly 15,000 m²), a 4,000 m² office building and an 8,000 m² R&D building.
Starting from single equipment manufacturing, we have gradually developed into a provider of complete-line equipment and automated solutions covering the entire process from reaction, synthesis and crystallization to filtration, washing and drying. We not only provide equipment, but also hope to help customers balance product purity, consistency and production efficiency based on our understanding of processes.
In the field of core process equipment, we have participated in and witnessed several milestones in China's pharmaceutical equipment industry:
· China's first double-cone rotary dryer (1978)
· China's first filtration, washing and drying three-in-one unit (1999)
These experiences have given us a more practical understanding of the integration and intelligence of process equipment, and have also encouraged us to continue investing in R&D.
II. Innovation and Standard Participation
We adhere to industry-academia-research integration, with R&D investment covering the process chain from macro equipment to micro testing. The "Deep-Sensing Micro-Indentation Testing Technology—Palm-sized Mechanics Laboratory" jointly developed with universities can non-destructively, conveniently and rapidly test mechanical properties, residual stress and fracture toughness, and won the Gold Medal at the International Exhibition of Inventions of Geneva. This technology extends our innovation capability from production equipment to underlying process analysis and quality control.
We have also participated in the development of several national and industry standards:
· GB/T 30583-2026 Code for Post-Weld Heat Treatment of Pressure Equipment — core technical contributor, with the indentation energy difference method written into Appendix G
· T/CSTM 00824 Determination of Residual Stress in Pressure Equipment — Indentation Energy Difference Method — one of the drafting units
· T/CSTM 00826 Code for Induction Heating Post-Weld Heat Treatment of Pressure Equipment
Participating in standard development is a process of exchange and learning with industry peers, and also helps us more accurately understand compliance requirements and technology trends.
III. Core Equipment Capability: Filtration, Washing and Drying Three-in-One Unit
Our filtration, washing and drying three-in-one unit is the embodiment of the above technical concepts. The following functional designs may provide reference for certain process scenarios:
Fully Closed and Automated Integration
The fully closed design helps reduce contamination risk during material transfer, and automated integration reduces manual intervention. In 2023, our three-in-one unit was among the first in China to pass official helium mass spectrometer leak detection certification, with a sealing standard below 1×10⁻⁹ Pa·m³/s. This level provides verifiable sealing assurance for aseptic production and high-potency material handling.
Precise Temperature Control and Uniform Mixing
Technologies such as single cantilever co-rotating/self-rotating integrated single-cone mixing drying and paddle drying are designed to improve batch-to-batch consistency and product stability, suitable for temperature-sensitive scenarios in pharmaceutical and electronic grades.
CIP/SIP
CIP/SIP design helps improve batch changeover efficiency and meets cleaning validation requirements of FDA, EMA and other regulations.
Customized Scale Capability
We have the capability to custom-design and manufacture large equipment over 4 meters in diameter, supporting industrialization scale-up from laboratory to ten-thousand-ton scale.
IV. Integrated Skid-Mounted System and Turnkey Solution for High-Potency Materials
For special processes involving high-potency, highly active, toxic and hazardous materials, we provide integrated skid-mounted systems. The system highly integrates reaction, crystallization, decolorization, filtration, washing, drying, solvent recovery, temperature control and intelligent control functions, aiming to achieve fully closed, efficient and safe operation throughout the process.
We can provide turnkey solutions covering the entire process, including equipment manufacturing, valves and piping, instruments and controls, control systems, skid fabrication, engineering design and system commissioning. This model concentrates our technical accumulation in reaction, crystallization, solid-liquid separation and drying, and can provide customized, highly reliable process equipment support for customers' special operating conditions.
V. Certification and Global Experience
Our solutions and quality management system have obtained multiple international certifications, including EU CE, PED, MD, LVD; US ASME U Stamp; Singapore MOM, etc.
Our equipment has served international pharmaceutical and chemical companies such as Johnson & Johnson, Pfizer, Novartis, DSM, BASF, Bayer, Solvay and DuPont, and has been applied in the production lines of domestic enterprises such as WuXi AppTec, Xinhua Pharmaceutical, Xinhecheng, United Laboratories, Harbin Pharmaceutical, CSPC, Lukang, Guangzhou Baiyunshan and Lianhe Technology. These collaborations have helped us accumulate engineering experience under different process conditions.
VI. Materials and Safety
· Material Experience: As early as 2005, we began applying special materials such as Hastelloy, providing material options for the safe production of highly corrosive and high-potency materials.
· Inherent Safety Design: For flammable, explosive, toxic and hazardous processes, we provide integrated safety solutions from explosion-proof design, high-containment structures to fully automatic control.
VII. Cross-Industry Applications
The lean manufacturing concepts and equipment originating from high-end pharmaceuticals have also been applied by us to other fields with high quality control requirements:
· Precious metal catalysts
· Specialty polymers (such as PVP, PEEK, PFEK)
· New energy battery materials (cathode, anode, electrolyte, solid-state battery functional additives, etc.)
· Semiconductor materials and electronic chemicals
· Electronic specialty gas solid precursor separation and purification
· Photoresists
· High-end ceramic powders
These cross-industry experiences can sometimes provide customers with different solution approaches.
VIII. Support We Can Provide
If you are evaluating a filtration, washing and drying three-in-one unit, or wish to optimize your existing process, we can provide:
· Process adaptability analysis and selection calculation
· Special material solutions including titanium composite, Hastelloy, etc.
· Case visits for similar materials
· Quality verification documents including helium leak detection and NDT
· Prototype testing and lab/pilot scale-up support
· Integrated skid-mounted system and turnkey engineering solutions
We recommend that during supplier evaluation, you request each party to provide technical proposals, calculation sheets, test reports and case lists for horizontal comparison. We are willing to provide relevant technical materials and visit support for your objective evaluation.
Our Products
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Portable Nondestructive Indentation Tester for Wind Tower Weld Residual Stress and Hardness Evaluation
Model: PMA-1010
Parameters: 7340307605
Portable Nondestructive Indentation Tester for Minimal-Damage Mechanical Testing of Aluminum Photovoltaic Brackets
Model: PMA-1010
Parameters: 4606279540
Portable Nondestructive Indentation Tester for Hydrogen Pipeline Hardness Mapping
Model: PMA-1010
Parameters: 1286761697
Portable Indentation Tester for Non-destructive Testing of Special Equipment
Model: PMA-1010
Parameters: 8652099367
Intrinsically Safe Residual Stress Indentation Tester for Sour Service Stress Corrosion Zones
Model: PMA-1010
Parameters: 5447390850
Portable Residual Stress Indentation Tester for Thermal Fatigue Equipment Monitoring
Model: PMA-1010
Parameters: 2968723723
Residual Stress Indentation Tester for In-Service Pipeline Re-Testing and Relaxation Verification
Model: PMA-1010
Parameters: 6016231177
Residual Stress Indentation Tester for Storage Tank Bottom Plate Weld Measurement
Model: PMA-1010
Parameters: 9570256079
Residual Stress Indentation Tester for Cold-Worked Stainless Steel Elbows and Tees
Model: PMA-1010
Parameters: 0664335551
Portable Residual Stress Tester for Sulfide Stress Corrosion Cracking Zones
Model: PMA-1010
Parameters: 6683772908
PMA-1010 Welding Residual Stress Tester for Large Storage Tank Bottom Plates
Model: PMA-1010
Parameters: 9340051742
Residual Stress Tester for Thermal Fatigue Monitoring in Coke Drums and FCC Regenerators
Model: PMA-1010
Parameters: 071167003X
Compact Residual Stress Tester for Cold-Worked Stainless Steel Elbows and Tees
Model: PMA-1010
Parameters: 1289112274
In-Service Pipeline Residual Stress Re-Testing Tester with Fixed-Point Monitoring
Model: PMA-1010
Parameters: 802023750X
Portable Nondestructive Interface Stress Tester for Dissimilar Metal Welds
Model: PMA-1010
Parameters: 0663300347
Portable Weld Stress Tester PMA-1010 for Thin-Wall and Pipe Girth Welds
Model: PMA-1010
Parameters: 4761541423
Portable Nondestructive Weld Stress Tester PMA-1010 for Multi-Pass Welds
Model: PMA-1010
Parameters: 8192722589
Portable Non-Destructive Weld Stress Tester for Pipe Girth Welds On-Site
Model: PMA-1010
Parameters: 6262692096
Non-Destructive Weld Stress Tester for Dissimilar Metal Welds
Model: PMA-1010
Parameters: 7914981001
Portable Pipeline Weld Residual Stress Tester With Hydrotest Verification
Model: PMA-1010
Parameters: 2402846569
Pipeline Weld Residual Stress Tester for Girth Weld Axial-Hoop Separation
Model: PMA-1010
Parameters: 3280834597
In-Service Pipeline Weld Residual Stress Tester for Repair Zones
Model: PMA-1010
Parameters: 9423649750
Portable Pipeline Weld Residual Stress Tester PMA-1010 with 1000N Load
Model: PMA-1010
Parameters: 6017560077
Portable Nondestructive Residual Stress Tester PMA-1010 with 1000N Load
Model: PMA-1010
Parameters: 6801760033
Portable Metal Residual Stress Indentation Tester PMT-1000 with 1000 N Load and 100 Hz Sampling
Model: PMT-1000
Parameters: 1983416568
Field NDT Indentation Tester PMT-1000 for Rapid On-Site Residual Stress Evaluation
Model: PMT-1000
Parameters: 2864861755
Portable Residual Stress Tester for In-Service Equipment with 1000N Indentation Load
Model: PMT-1000
Parameters: 8893695731
On-Site Metal Residual Stress Analyzer with 2D Stress Mapping, Portable NDT PMT-1000
Model: PMT-1000
Parameters: 0896109690
Minor-Damage Nondestructive Indentation Tester for Sour-Service Tower Weld Cracking Risk Evaluation
Model: PMT-1000
Parameters: 0143365274
Portable Indentation Tester for In-Service Pipeline Local Softening Assessment
Model: PMT-1000
Parameters: 571193872X
Indentation Tester for Thermal Fatigue Tracking in FCC Regenerators
Model: PMT-1000
Parameters: 2433642841
Indentation Tester for Measuring Bolt Yield Strength to Prevent Seal Failure
Model: PMT-1000
Parameters: 8206331263
Full-Lifecycle Safety Evaluation Indentation Tester for In-Service Inspection
Model: PMT-1000
Parameters: 6764958203
Intrinsically Safe Portable Indentation Tester for Hazardous Petrochemical Zones PMT-1000
Model: PMT-1000
Parameters: 4664134878
Weld Integrity Indentation Tester for Sour-Service Towers and Tube Joints PMT-1000
Model: PMT-1000
Parameters: 5558108983
Creep Damage and Safety Factor Indentation Tester with Safety Database PMT-1000
Model: PMT-1000
Parameters: 8805290068
Portable Indentation Tester PMT-1000 for Special Equipment Inspection Institutes
Model: PMT-1000
Parameters: 0727243640
Portable Indentation Stress Tester PMT-1000 for On-Site Petrochemical and Nuclear Equipment
Model: PMT-1000
Parameters: 371831794X
Welding Residual Stress Tester PMT-1000 Portable Nondestructive Indentation Method
Model: PMT-1000
Parameters: 9387433005
Handheld Stress Tester for Bridges PMT-1000 On-Site Safety Assessment
Model: PMT-1000
Parameters: 0108133532
Aerospace Grade Portable Indentation Stress Tester PMT-1000 for Critical Materials
Model: PMT-1000
Parameters: 5319626061
1000N Stress Corrosion Indentation Tester for Ceramics and Heat-Affected Zones
Model: PMT-1000
Parameters: 7816380690
Indentation Tester PMT-1000 for Weld HAZ and Base Metal SCC Screening
Model: PMT-1000
Parameters: 3834750573
In-Situ Autoclave Indentation Tester PMT-1000 for Pipe and Vessel SCC Screening
Model: PMT-1000
Parameters: 0848245032
Portable Stress Corrosion Screening Indentation Tester PMT-1000 for Rapid Material Susceptibility Assessment
Model: PMT-1000
Parameters: 1374784559
Portable Weld Stress Indentation Tester PMT-1000 For On-Site NDT
Model: PMT-1000
Parameters: 7820780576
Multi-Layer Depth Profiling Indentation Tester PMT-1000 For Thick Welds
Model: PMT-1000
Parameters: 7968944163
Dissimilar Metal Weld Stress Tester PMT-1000 For Bi-Metallic Joints
Model: PMT-1000
Parameters: 0852981856
Portable Indentation Tester PMT-1000 for Nondestructive Material Testing
Model: PMT-1000
Parameters: 7665733964
Nondestructive Indentation Tester for Petrochemical Plant Asset Integrity
Model: PMT-1000
Parameters: 9726992168
Indentation Tester for Aerospace In-Service Component Evaluation
Model: PMT-1000
Parameters: 7323009081
Portable Over-Service Pressure Vessel Indentation Tester PMT-1000 for In-Situ Strength Testing
Model: PMT-1000
Parameters: 186226919X
Portable Weld Repair Safety Margin Tester for Pressure Equipment PMT-1000
Model: PMT-1000
Parameters: 3268211410
Cryogenic Pressure Vessel Embrittlement Tester for LNG Tanks PMT-1000
Model: PMT-1000
Parameters: 2848816074
Metallurgical Degradation Hardness Drop Tester for Pressure Equipment PMT-1000
Model: PMT-1000
Parameters: 3820061681
Creep Damage Residual Strength Tester for Pressure Equipment PMT-1000
Model: PMT-1000
Parameters: 5535837814
Portable Nondestructive Indentation Tester PMT-1000 for Field Material Testing
Model: PMT-1000
Parameters: 0961783184
Portable Nondestructive Indentation Tester PMA-1010 for Residual Stress Measurement
Model: PMA-1010
Parameters: 8702372657
Portable Micro Indentation Tester for On-Site Residual Stress and Hardness Testing
Model: PMA-1010
Parameters: 4072047171
Portable Indentation Tester PMA-1010 with 1000 N Load and 25 mm Actuation
Model: PMA-1010
Parameters: 624031112X
Skid-Mounted Reacting-Crystallizing-Filtering-Drying System for Singapore Pharmaceutical Plant
Model: SKS-50/SKS-5000
Parameters: 4731673208
Corrosion-Resistant Skid-Mounted Reacting-Crystallizing-Filtering-Drying System
Model: SKS-50/SKS-5000
Parameters: 8142222779
Portable Residual Stress Nondestructive Testing Instrument PMA-1010 with 1000N Max Load
Model: PMA-1010
Parameters: 2397278979
Portable Micro-Indentation Tester 1000N with 25mm Actuation for On-Site Non-Destructive Testing
Model: PMA-1010
Parameters: 0783910665
30L Stainless Steel Mixer Dryer for Pharmaceutical Production
Model: 30L-10000L
Parameters: 7646869880
Energy-Saving Stainless Steel Crystallizer for Pharmaceuticals
Model: 30L-32000L
Parameters: 175734327X
Gentle Crystallization SS316L Crystallizer for Heat-Sensitive Materials
Model: 30L-32000L
Parameters: 1283137038
PTFE-Lined Crystallizer for High Purity Pesticide Manufacturing
Model: 30L-32000L
Parameters: 6252493996
16-60 Tray Vacuum Drying Oven for Pharmaceutical API Low-Temperature Drying
Model: ZDF-6-ZDF-30
Parameters: 9630121069
Explosion-Proof Vacuum Drying Oven for Solvent-Containing Fine Chemicals
Model: ZDF-6-ZDF-30
Parameters: 3313873324
Corrosion-Resistant Vacuum Drying Oven with Hastelloy Chamber for Acidic Chemicals
Model: ZDF-6-ZDF-30
Parameters: 2599889456
Pilot-Scale Vacuum Drying Oven 30-100L for Process Development and Sample Testing
Model: ZDF-6-ZDF-30
Parameters: 7437107198
GMP-Compliant Vacuum Drying Oven for Dedicated Pharmaceutical API Processing
Model: ZDF-6-ZDF-30
Parameters: 1779668562
SS304 Reactor for Pharmaceutical Synthesis with 50-100 Rpm Agitation
Model: DFG50-DFG3000
Parameters: 941537232X
SS316L Reactor for Fine Chemical Production with Corrosion Resistance
Model: DFG50-DFG3000
Parameters: 3705644890
Hastelloy Reactor for New Energy Materials with High Corrosion Resistance
Model: DFG50-DFG3000
Parameters: 867965714X
Titanium Reactor for Pesticide Manufacturing with 50-100 Rpm Agitation
Model: DFG50-DFG3000
Parameters: 7146064042
PTFE Lined Reactor for New Energy Materials with Chemical Resistance
Model: DFG50-DFG3000
Parameters: 8488135807
Corrosive Products Vacuum Dryer 150L with SS304 Construction
Model: 150L-13500L
Parameters: 427469058X
Corrosive Products Vacuum Dryer 13500L with SS316L for Industrial Use
Model: 150L-13500L
Parameters: 8947009458
Corrosive Products Dryer with Titanium and Hastelloy Options for Extreme Acids
Model: 150L-13500L
Parameters: 5204356444
Corrosive Products Vacuum Dryer with PTFE Lining for Aggressive Acids
Model: 150L-13500L
Parameters: 3804628370
Vacuum Dryer for Heat-Sensitive Materials with 150L-13500L Capacity
Model: 150L-13500L
Parameters: 6779058459
SS304 Conical Screw Vacuum Dryer with 5-30 RPM Agitator for Pharma
Model: 150L-13500L
Parameters: 4206637547
SS316L Conical Screw Vacuum Dryer with Corrosion Resistant Construction
Model: 150L-13500L
Parameters: 7697991055
Explosion-Proof Conical Screw Vacuum Dryer ExdIIBT4 for Solvent Recovery
Model: 150L-13500L
Parameters: 2363478932
Titanium Hastelloy Conical Screw Vacuum Dryer for High Pressure Corrosive Duty
Model: 150L-13500L
Parameters: 0663468981
Scraper Type Film Evaporator for Pharmaceutical Industry with SS316L Contact Parts
Model: 1㎡-20㎡
Parameters: 7516894583
Titanium Scraper Film Evaporator for Corrosive Chemical Processes
Model: 1㎡-20㎡
Parameters: 0454714238
Hastelloy Scraper Film Evaporator for High-Temperature Applications
Model: 1㎡-20㎡
Parameters: 9567321787
Nauta Conical Dryer for Pharmaceuticals with GMP Compliance
Model: 150L-13500L
Parameters: 1625698216
Nauta Conical Dryer for Fine Chemical Industry with Explosion-Proof Option
Model: 150L-13500L
Parameters: 8095102962
Hastelloy Paddle Dryer ZPG-6000 for Corrosive Chemical Processing
Model: ZPG-500-ZPG-6000
Parameters: 1816919535
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