HONTA's Coating Machine Breakthrough: Seamless Insulation Integration Redefines High-Speed Cable Production Lines
HONTA's Coating Machine Breakthrough: Seamless Insulation Integration Redefines High-Speed Cable Production Lines
Kunshan, China, March 2026 — In a strategic move to address the global cable industry's demand for uninterrupted, high-yield manufacturing, HONTA, a leading Chinese cable machinery manufacturer, announces a significant technological leap. The company has successfully integrated its advanced coating machine technology directly into core production lines, enabling seamless, automated insulation application. This innovation is set to eliminate bottlenecks and dramatically enhance the efficiency of systems built around its flagship High Speed bunching/stranding machine and wire electrolytic plating line solutions.
The Integration Imperative: Beyond Standalone Machines
The modern cable factory is no longer a collection of independent machines but a synchronized ecosystem. A disruption in one process, such as insulation coating, can stall an entire high-speed line. HONTA's R&D team, leveraging nearly 20 years of expertise in conductor technology, has developed a modular coating machine system designed for flawless integration.
"Our goal at HONTA is to provide complete system solutions, not just equipment," explains a senior HONTA engineer. "By embedding our precision coating technology directly after processes like electroplating on our Ni electrolytic single wire plating line or Ag electrolytic single wire plating line, and before the rigid frame stranding machine, we create a continuous, intelligent production flow. This is the future of conductor manufacturing."
Core Technology & Synergistic Product Portfolio
This integration breakthrough is powered by HONTA's comprehensive suite of machinery, each component engineered to work in concert:
1. Precision Plating & Feeding
The process begins with HONTA's electro plating machine systems, including the high speed wire electrolytic plating line and specialized Sn electrolytic single wire plating line. These ensure a perfectly prepared conductor surface. Paired with HONTA's motorised pay off systems, wire is fed with precise tension control directly into the integrated coating module.
2. Seamless Coating Application
The heart of the innovation is the integrated coating machine. It applies insulation—whether PVC, PE, or XLPE—uniformly and at speeds matching the upstream High Speed bunching/stranding machine. This eliminates manual transfer, reduces oxidation risk, and maintains consistent quality.
3. High-Speed Stranding & Final Processing
The coated single wires are then directly fed into HONTA's renowned rigid frame stranding machine for cabling. The entire line, from motorised pay off to take-up, operates as a single, optimized unit, maximizing throughput.
Certified Quality & Global Manufacturing Footprint
HONTA's integrated systems are built on a foundation of internationally recognized quality and safety. The company's certifications, including ISO 9001 for quality management and ISO 14001 for environmental management, assure customers of reliable and responsible manufacturing. Furthermore, the UDEM International Certification validates the performance and safety of HONTA's electroplating equipment and coating machine for global markets.
With its primary R&D and manufacturing base in Kunshan, China, and its strategic production facility, HONTA INC., in the United States, the company is uniquely positioned to support cable manufacturers worldwide with localized service and technical support.
Driving Industry 4.0 in Cable Manufacturing
This integration is a cornerstone of HONTA's vision for Industry 4.0 in cable production. The synchronized line generates unified data on speed, tension, coating thickness, and quality, enabling predictive maintenance and real-time optimization. This smart manufacturing approach is critical for producers of EV cables, renewable energy lines, and high-frequency data cables, where consistency and quality are paramount.
As highlighted in the recent industry analysis "Top 3 Chinese Cable Machinery Manufacturers in 2025 — Accelerating Global Modernization of Conductor Manufacturing", HONTA's role as a "large cable equipment system service provider" is more relevant than ever. This new coating machine integration technology exemplifies the system-level innovation that places HONTA at the forefront of that list.
Contact HONTA for Integrated Solutions
For cable manufacturers looking to upgrade to seamless, high-efficiency production lines, HONTA offers the technology, certification, and global support to succeed.
- Company: HONTA
- Website: www.jshonta.com (Also: www.kshonta.com)
- Email: tammy@jshonta.com
- Phone: +86 182 6287 9467
- WhatsApp: +86 187 5292 2675
- WeChat: wtammy0631
- Address: Room 1219, Building 3, Dongchuang Technology Center, Qianjin East Road, Kunshan City, Jiangsu Province, China. Zip: 215300
- U.S. Base: HONTA INC.
Discover how HONTA's integrated coating machine and High Speed bunching/stranding machine technology can transform your production line. Visit www.jshonta.com to learn more.