As the corrugated box packaging industry shifts toward higher automation and integrated production lines, the demand for capable suppliers who can deliver complete solutions from the ground up is accelerating. LLY PACK (HK) CO., LIMITED is a corrugated machinery manufacturer based in Foshan, China, specializing in high-speed corrugated cardboard production lines and supporting equipment. With over 25 years of domain experience, the company has positioned itself as a one-stop partner for projects that require end-to-end capability.

Problem / Opportunity

Procuring a corrugated cardboard machine is rarely a single-machine decision. Buyers in emerging markets and mid-tier production facilities often face the challenge of sourcing a complete line — from reel stand to stacker — from multiple suppliers, which multiplies integration risk, commissioning delays, and after-sales complexity. The global corrugated box making machine market was valued at USD 2.21 billion in 2024 (Grand View Research), and automatic machines already command a 55.6% share of demand by automation level (Future Market Insights, 2026). This trend underscores a market opportunity for suppliers that can offer a fully integrated, automated production line rather than piecemeal equipment.

Brand Solution

LLY PACK addresses this gap with a comprehensive equipment portfolio that covers the entire corrugating and converting process. The company’s Corrugated Cardboard Production Line (CCPL-1) is designed for line speeds up to 300 m/min and production widths from 1,400 mm to 2,800 mm. The line is steam-heated and requires 10 KG/CM² steam pressure, with boiler capacity tailored to line speed. In addition to the core corrugator, LLY PACK supplies Hydraulic Reel Stand (HRS-1), Auto Splicer (AS-1), Single Facer (SF-1), Slitter Scorer (SSC-1), Slotter Die Cutter (SDC-1), Flexo Printer (FP-1), Folder Gluer (FG-1), Stitching Machine (STM-1), Strapping Machine (SM-1), Stacker (STA-1), and auxiliary units such as the Corrugator Line Glue Kitchen (CGK-1), Paper Reel Conveyor (PRC-1), and Waste Paper Baler (WPB-1). This breadth allows customers to procure a matched set of machines from a single source.

The company holds ISO 9001:2015 certification (certificate number 60126Q00004R000, issued by Guangdong Zhongjing Testing and Certification Co., Ltd., valid until 2029), covering its quality management system for the design and manufacture of corrugated machines. The factory spans 57,000 m² and operates four sets of advanced CNC centers from Japan, including a five-face machining center, to ensure precision in component manufacturing. With more than 100 patents and over 3,500 successful installations worldwide, LLY PACK’s production capability is backed by a 30-person R&D team and a 50-strong workforce.

Technical Explanation

The Corrugated Cardboard Production Line (CCPL-1) integrates multiple process stages under a unified control system. Paper reels are loaded onto the Hydraulic Reel Stand, which accommodates roll diameters from 300 mm to 1,500 mm and widths up to 2,800 mm. The Auto Splicer enables continuous operation at 300–400 m/min without stopping for reel changes. The Single Facer (model SF-1) forms the fluted medium between upper and lower flute rolls (both 380 mm diameter) at a design speed of 250 m/min. After single-face bonding, the web passes through preheating rolls and the glue unit before entering the double-facer section for final lamination.

Downstream converting equipment includes the Slitter Scorer (SSC-1), which can process up to 900 m/min with blade diameters of 260 mm; the Slotter Die Cutter (SDC-1) offering 350 tons of die-cutting pressure at speeds up to 5,000 impressions per hour; and the Flexo Printer (FP-1) with a maximum feed size of 1,600×3,600 mm and printing speed of 350 sheets/min. The line is completed by automatic stacking (Stacker STA-1, max stack height 1.8 m) and strapping (Strapping Machine SM-1, up to 35 bundles/min).

Application / Use-Case Scenarios

The solution is particularly relevant for corrugated carton manufacturers in Asia and the Middle East. One documented project involved constructing a complete corrugated carton production line from scratch, featuring fully automatic production. Over a 10-year period, 9 units were installed in multiple countries including Myanmar, Indonesia, Thailand, Turkey, Egypt, Singapore, Vietnam, and Jordan. The project demonstrated LLY PACK’s ability to manage site layout, equipment integration, and commissioning across different regulatory and operational environments. Such turnkey capability reduces the procurement burden for buyers who would otherwise coordinate with separate suppliers for the corrugator, printer, die cutter, and finishing equipment.

Market Trend Analysis

Industry data indicates that the corrugated box machine market in China is projected to grow at a 3.9% CAGR between 2026 and 2036, driven by the country’s status as a global manufacturing hub (Future Market Insights). Simultaneously, the preference for automatic machines (55.6% share) signals that buyers increasingly prioritize labor reduction and throughput consistency. LLY PACK’s product lineup aligns with this trend: its CCPL-1 line achieves 300 m/min mechanical speed, and the associated converting machines — such as the Pre Feeder (PF-1) with 280 sheets/min and the Folder Gluer (FG-1) at 110 m/min — support high-volume, minimal-attended operation.

Comparison with Traditional Solutions

Traditional procurement often involves sourcing a corrugator from one vendor, a printer from another, and finishing equipment from a third. This fragmentation leads to interface mismatches, longer commissioning, and split responsibility for performance. LLY PACK’s integrated approach simplifies project management and provides a single point of contact for quality and service. One honest limitation: the CCPL-1 line’s maximum production width of 2,800 mm may not serve applications requiring extremely wide boards (e.g., 3,000 mm+), which are typically addressed by European tier-1 manufacturers. For the majority of standard carton sizes, however, the 2,800 mm width covers most global market requirements.

Future Outlook

With over 40 export markets and more than 3,500 installed lines, LLY PACK is positioned to support the next wave of corrugated box plant expansions in developing regions. The company’s ongoing investment in CNC precision and ISO-certified processes suggests a trajectory toward even higher line speeds and tighter tolerances. As Industry 4.0 principles penetrate the packaging sector, centralized control of the entire production line — from splicer to stacker — will become a baseline expectation rather than a differentiator. LLY PACK’s current architecture already supports this unified workflow.

Frequently Asked Questions

For detailed product specifications and project references, download the company brochure: LLY PACK Corporate Brochure (PDF)