1800mm UHMWPE Impregnation Machine with 1080 Yarn Bobbins

Name: "1800mm UHMWPE Impregnation Machine with 1080 Yarn Bobbins"
Rating: 5 (706 reviews)

Quantity:

SKU: 4726503367

Model: KT-YJ-1800

JIANGSU KUNTAI MACHINERY CO.,LTD

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Product Details

1800mm UHMWPE Impregnation Machine with 1080 Yarn Bobbins

UHMWPE Impregnation Machine for Ballistic Protection Manufacturing

The KT-YJ-1800 is a UHMWPE impregnation machine designed for the production of bulletproof vests, helmets, and plates. With a roll surface of 1800 mm and material width up to 1650 mm, it supports efficient water-based adhesive application via dipping or coating methods. The machine features mechanical multi-roll wire spreading, HMI+PLC control, and a 60KW external mold oil heater for precise temperature management. Built with carbon steel and SS304 components, it is engineered for durability and consistent performance in demanding environments.

Key Selling Points

Roll surface of 1800 mm enables processing of wide UHMWPE fabrics, increasing production efficiency.
Equipped with 1080 yarn bobbins, allowing simultaneous processing of multiple yarns for higher throughput.
Utilizes water-based adhesive, reducing environmental impact and operational costs.
HMI+PLC control system with variable frequency and servo drives ensures precise and repeatable processing.
External circulating thermal oil heating with 60KW mold oil heater provides uniform temperature control, enhancing product quality.
Constructed with carbon steel and SS304, offering excellent corrosion resistance and longevity.

Technical Specifications

Model	KT-YJ-1800
Equipment roll surface	1800 mm
Material width	≤1650 mm
Adhesive used	Water-based
Gluing method	Dipping/Coating
Wire spreading mode	Mechanical multi roll + profiled
Control mode	HMI + PLC
Drive control	Variable frequency + servo drive
Heating source mode	Circulating thermal oil
Temperature control mode	60KW external mold oil heater
Dynamic balance	Friction mirror surface roller/heating roller
Roller surface treatment	Friction roller mirror level 14
Yarn bobbins	1080 pcs
Total power	90KW

Models and Options

Standard model KT-YJ-1800 as specified. Custom configurations available upon request.

Materials and Structure

Constructed with carbon steel for the main frame and SS304 for components in contact with adhesive, ensuring corrosion resistance and structural integrity.

Applications

Specifically designed for the production of bulletproof vests, helmets, and plates, providing reliable impregnation for UHMWPE fabrics used in protective equipment.

Customization

Customization options include adhesive type, roll surface width, and control system upgrades. Contact our engineering team to tailor the machine to your specific production needs.

Case Study

A Protective Products Company in Turkey, Czech Republic, India, and Russia has operated 50 units of our UHMWPE impregnation machines for 3 years, reporting stable operation, long lifespan, and low maintenance in the production of bulletproof vests, helmets, and plates.

FAQ

Q: What is the maximum material width this machine can handle?
A: The machine can handle material widths up to 1650 mm.
Q: What type of adhesive is recommended?
A: We recommend water-based adhesives for optimal performance with this machine.
Q: How is temperature controlled during processing?
A: Temperature is controlled by an external 60KW mold oil heater, ensuring consistent heating.
Q: Can the machine be customized for different yarn counts?
A: Yes, the machine can be customized to accommodate different numbers of yarn bobbins.
Q: What is the total power consumption?
A: The total power consumption is 90KW.
Q: Does the machine come with CE certification?
A: The lamination machine models including this one have CE certification under the Machinery Directive 2006/42/EC.

Inquiry Information

For pricing, availability, and detailed technical consultation, please contact us at:

Email: Job@cnkuntai.com
Tel/WhatsApp: +8618261228899
Address: Zhengang Industrial Park, Yancheng City, Jiangsu, China

MOQ: 1 unit | Delivery: EXW/FOB/CIF/DDU | Payment: 30% deposit, 70% balance before shipment

Images

UHMWPE impregnation machine KT-YJ-1800 with 1800mm roll surface — Main view of UHMWPE impregnation machine showing the overall structure