Reliable Emergency Venting for Natural Gas Pipeline Operations
Product Summary
This 60m guyed-wire elevated flare system is engineered for natural gas gathering and transportation operations, providing emergency venting and safe combustion of natural gas. With a DN350 flare tip and automatic ignition PLC control, it ensures stable and reliable operation even under harsh climate conditions. The system is designed for low-flow intermittent vent gas, making it ideal for compressor stations and pipeline networks.
Key Selling Points
Proven Natural Gas Application: Specifically designed for emergency gas disposal in natural gas pipelines, ensuring safe combustion during maintenance, commissioning, and emergencies. (Source: Real case for natural gas processing company)
60m Elevated Structure: The tall stack promotes efficient dispersion of combustion products and reduces ground-level radiation. (Source: Case highlight)
DN350 Flare Tip: Custom-designed flare tip diameter to handle the required gas capacity with optimized combustion. (Source: Case highlight)
Automatic Ignition and PLC Control: Ensures reliable ignition and remote/digital operation, enhancing safety and reducing manual intervention. (Source: Case highlight)
High-Temperature Resilience: Operates at temperatures up to 1100°C, with durable materials like Inconel 625 for high-temperature parts. (Source: Product parameters)
This system is part of the ZX-GWF Series (Guyed-Wire Flare). Models are customized based on project-specific requirements for height, tip diameter, material, and control systems. Available heights range from 10 m to 150 m+.
Materials and Structure
The flare structure is constructed from high-strength carbon steel with hot-dip galvanized coating for corrosion resistance. High-temperature sections utilize SS304/SS316L, SS310S, and Inconel 625 to withstand extreme heat. The guyed-wire design provides stability with minimal ground footprint, making it suitable for space-constrained sites.
Applications
Natural gas gathering and transportation lines
Compressor stations
Emergency venting during pipeline maintenance or commissioning
Low-flow intermittent gas release
Customization
Zexuan offers full customization according to process conditions, gas composition, flow rates, and site-specific requirements. Options include different heights, tip sizes, materials, ignition systems (auto/manual), and integration with PLC/DCS control. Contact us for a tailored solution.
Case Study
Natural Gas Processing Company in China installed two sets of 60m guyed-wire elevated flare systems for emergency venting at their gathering station. Despite harsh climate, the systems have operated stably for over a year, providing reliable gas disposal and improved safety. (Source: Provided case)
FAQ
Q: What is the delivery time for a customized 60m flare?
A: Please contact us for accurate lead time based on your specific configuration.
Q: Can the flare handle varying gas flow rates?
A: Yes, the system offers a turndown ratio up to 100:1, suitable for low-flow intermittent venting.
Q: What materials are used for high-temperature parts?
A: Inconel 625, along with SS310S and SS304/316L for various components.
Q: Is the ignition system fully automatic?
A: Yes, it includes automatic ignition and PLC control for reliable operation.
Q: What certifications does Zexuan hold?
A: ISO 9001, ISO 14001, and ISO 45001 certifications.
Q: Can the flare be installed at my site?
A: Zexuan provides installation and commissioning services; contact us with site details.
Q: What after-sales support do you provide?
A: We offer technical support and spare parts supply after commissioning.
Inquiry Information
For more details, customization, or pricing, please contact:
