Custom Injection Molded Automotive Parts
Product Summary
Our custom injection molded automotive parts are engineered for demanding vehicle environments. With molds designed for 500,000 shots and ABS flame-resistant materials, we deliver dimensional stability, impact resistance, and long service life (design life over 10 years). Proven in vehicle lighting systems.
Key Selling Points
- Mold Designed for 500,000 Shots: Ensures long-term production stability and cost efficiency for high-volume orders.
- ABS Flame-Resistant Material: Meets automotive safety requirements for heat and fire resistance.
- Proven Automotive Application: Supplied injection molded parts for vehicle lighting system with stable quality and complex rib structure.
- Dimensional Accuracy: Tight tolerances maintained for consistent assembly.
- Support for Mass Production: Capacity for 10,000–50,000 units per batch.
Technical Specifications
| Parameter | Details |
|---|
| Production Process | Plastic injection molding |
| Part Size | Customized |
| Production Volume | Prototype to mass production (10k-50k/batch) |
| Tolerance | Per customer drawings |
| Materials | ABS flame-resistant, PC/ABS, PP, TPE |
| Mold Life | Designed for 500,000 shots |
| Service Life | Design service life over 10 years |
Models and Options
Base model DTG-CIMP-001. Options include metal insert molding, rib reinforcement, and custom surface texture.
Materials and Structure
ABS flame-resistant (V-0 rated), also PC/ABS for higher impact. Structures can include complex ribs, snap fits, and threaded inserts.
Applications
- Vehicle lighting system components
- Interior trim parts
- Engine compartment covers
- Underbody shields
Customization
Mold design optimized for high-volume production. Surface finishing options: texture, polishing. Material selection based on thermal and mechanical requirements.
Case Study
Automotive Component Supplier: Mold designed for 500,000 shots. Produced ABS flame-resistant parts for vehicle lighting system. Mass production orders of 10,000–50,000 units per batch. Design service life over 10 years.
FAQ
1. Do you comply with IATF 16949?
While not certified, we follow strict quality processes and can support PPAP documentation.
2. What materials do you recommend for under-hood applications?
We recommend flame-retardant ABS or PC/ABS with heat stabilizers.
3. How do you ensure dimensional stability over 500,000 shots?
Through rigorous mold maintenance and process control.
4. Can you provide T1 samples?
Yes, T1 samples are provided for dimensional and material approval.
5. What is the typical lead time for mold modification?
Depends on complexity, typically 2-4 weeks.
6. Do you offer DFM for automotive parts?
Yes, our engineering team provides DFM analysis.
7. How do you handle material traceability?
We maintain batch records and can provide material certificates.
8. What payment terms do you offer?
50% advance, 50% before shipment.
Inquiry Information
Contact: Cindy Li, Email: sales@m-dtg.com, WhatsApp: +86 133-1340-7440
