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Fiber Glass Sleeve With Silicone Resin – 200°C Heat Resistance for New Energy Vehicles

Quantity:
SKU: 550519169X
Model: TS3034B – White TS3039B – Off-white TS3045-01B – Transparent TS3045B – Transparent TS3049B – White TS6123A/B TS6125A/B

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Fiber Glass Sleeve With Silicone Resin – 200°C Heat Resistance for New Energy Vehicles

Product Summary

Our fiber glass sleeve with silicone resin is a high-performance insulating material designed for demanding electrical applications. It offers excellent thermal resistance from -60°C to 200°C, high dielectric strength, and superior mechanical protection. Available in multiple models with different colors including white, off-white, and transparent, it meets the requirements of new energy vehicles, photovoltaics, aerospace, and industrial equipment.

Key Selling Points

  • Wide Temperature Range: Operating from -60°C to 200°C (long-term), with hardening temperature at -55°C and brittleness at -73°C, ensuring reliable performance in extreme environments.
  • High Electrical Insulation: Provides excellent voltage breakdown strength and moisture resistance, suitable for high-voltage wire harness protection in EVs and transformers.
  • Durable Coating: After curing, the silicone resin forms a dense, flexible, and aging-resistant coating that adheres strongly to glass fiber, preventing cracking or peeling.
  • Multiple Model Options: Choose from TS3034B (white), TS3039B (off-white), TS3045-01B (transparent), TS3045B (transparent), TS3049B (white), TS6123A/B, and TS6125A/B to match specific color and application requirements.
  • Proven Case Result: In a real application, coating defect rate dropped from 2.8% to 0.5%, and production yield increased to 99.5% after adopting our silicone resin.

Technical Specifications

PropertyValue
Resin TypeMethylphenyl Silicone Resin
Resin Content100%
Viscosity10,000–55,000 (cP)
Hardness20–35 (Shore D)
Tensile Strength4 > 3 > 2 > 1.5 (N/mm²)
Breaking Strength10 > 9 > 8 > 5 > 4 (N)
Heat Resistance200°C (continuous)
Cold Resistance (Hardening)-55°C
Cold Resistance (Brittleness)-73°C
Colors AvailableWhite, Milky White, Transparent
StandardsISO 9001:2015 certified; RoHS, REACH compliant

Models and Options

ModelColor
TS3034BWhite
TS3039BOff-white
TS3045-01BTransparent
TS3045BTransparent
TS3049BWhite
TS6123A/BCustom
TS6125A/BCustom

Materials and Structure

The product consists of a woven fiber glass sleeve impregnated and coated with methylphenyl silicone resin. After high-temperature curing, the resin forms a uniform, dense, and flexible insulating layer that adheres strongly to the glass fiber substrate, providing mechanical strength and environmental protection.

Applications

  • New Energy Vehicles: Protection of wire harnesses, battery cables, and electric motor windings against high temperature and voltage.
  • Photovoltaic & Energy Storage: Insulating cables and connectors in solar inverters and energy storage systems.
  • Aerospace & Defense: High-reliability insulation for aircraft wiring and military electronics.
  • Home Appliances: Internal wire protection in refrigerators, air conditioners, and washing machines.
  • Industrial Motors & Transformers: Coil insulation and lead wire protection.

Customization

We offer tailored solutions based on customer requirements. The silicone resin can be modified to adjust viscosity, hardness, or color. Minimum order quantity is 1 kg. For typical commercial orders, delivery is on FOB terms. Payment: 100% full payment in advance. Small samples can be shipped via DHL or UPS through special chemical channels.

Case Study

Client: A Yangtze River Delta automotive wire harness manufacturer.
Challenge: High coating defect rate (2.8%) and inconsistent insulation performance.
Solution: Implemented our methylphenyl silicone resin TS series with optimized curing parameters.
Result: Defect rate reduced to 0.5%, production yield increased to 99.5%. The client has maintained 3 years of continuous supply with annual purchases of 300 tons (regular order batch 13 tons). Coated sleeves have been in service for over 10 years without degradation.

FAQ

1. What is the operating temperature range of this silicone resin?

The cured coating can be used continuously from -60°C to 200°C. It hardens at -55°C and becomes brittle at -73°C.

2. Is the product RoHS and REACH compliant?

Yes, all our products meet RoHS and REACH requirements. We also hold ISO 9001:2015 certification and a high-tech enterprise certificate.

3. What is the typical curing process?

The resin is applied by dipping, spraying, or brushing onto glass fiber sleeves, then cured in a high-temperature oven or tunnel at recommended temperatures. The exact profile can be adjusted based on equipment.

4. Can you supply different colors?

Standard colors are white, milky white, and transparent. Custom colors are available upon request.

5. What is the MOQ and delivery lead time?

MOQ is 1 kg for samples. For commercial orders, typical lead time is 2-4 weeks depending on quantity. We ship via FOB and can arrange DHL/UPS for small parcels.

6. Does the resin have any flame retardant properties?

Yes, the coating meets UL94 V-0 flame retardant standard and is suitable for applications requiring fire safety.

7. How does this product improve manufacturing yield?

In a real case, defect rate dropped from 2.8% to 0.5% due to uniform coating without pinholes or bubbles, resulting in a yield increase to 99.5%.

8. What is the shelf life of the resin?

Under proper storage conditions (cool, dry, away from direct sunlight), the resin has a shelf life of 6 months from date of manufacture.

Inquiry Information

For pricing, technical data sheets, or samples, please contact:
Mr. Han
Email: 1412531738@qq.com
Tel: +86 13825718161
WhatsApp: +86 13316608735
Company: Dongguan Times Silicon Industry Co., Ltd.
Address: No.3, Ma Jiang 2nd Road, Hengli Town, Dongguan City, Guangdong Province, China

Image Filename and Alt Suggestions

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Alt text: Fiber glass sleeve with silicone resin – TS series white coating for high temperature insulation