FreeScan Omni for EV Battery Housing Deformation Inspection
freescan-omni-ev-battery-housing-inspection
FreeScan Omni for EV Battery Housing Deformation Inspection
The FreeScan Omni 3D scanner is an ideal solution for evaluating complex battery housing deformations in the electric vehicle industry. Its portable, wireless design with integrated Video Photogrammetry ensures high volumetric accuracy (0.02 + 0.015 mm/m) for large components, enabling rapid on-site assessment after mechanical stress tests.
Key Selling Points
- High Volumetric Accuracy: With VPG, achieve 0.02 + 0.015 mm/m accuracy for large-scale battery housings, meeting automotive requirements.
- On-Site Deformation Analysis: PTB-certified on-device inspection allows immediate comparison with CAD models, speeding up feedback loops.
- Wireless Portability: No external workstation needed; scan and inspect on the spot, ideal for testing labs and production floors.
- Fast Data Capture: Scanning speed up to 7,619,000 points/s saves time in repetitive validation.
- Blue Laser Advantage: Effectively captures dark and reflective battery surfaces without extra preparation.
- Integration: Compatible with SHINING3D Inspect for streamlined workflow.
Technical Specifications
| Parameter | Value |
|---|
| Accuracy | 0.02 mm |
| Volumetric Accuracy (with VPG) | 0.02 + 0.015 mm/m |
| Scan Speed | 7,619,000 points/s |
| Resolution | 0.01 ~ 10 mm |
| Light Source | Blue laser + IR VCSEL |
| Scan Modes | 93 laser lines, 25 parallel lines, 1 line (deep pockets), IR rapid scan |
| Depth of Field | 830 mm (170 ~ 1000 mm) |
| Working Distance | 200 ~ 680 mm |
| Net Weight | ≤1.1 kg |
| Display | 5.5-inch touchscreen |
| Battery | Hot-swappable |
| Certifications | CE, FCC, ROHS, WEEE, KC, FDA, UKCA, IP50, TELEC, TiSAX |
Models and Options
Part of the FreeScan Omni series, which includes the standard Omni and Omni Lite. The standard Omni is recommended for full inspection capabilities.
Materials and Structure
Constructed with high-strength composites and a sealed design (IP50) to withstand industrial environments and occasional dust exposure.
Applications
- EV battery housing deformation analysis after crash or stress testing
- Quality control of battery pack components during production
- Reverse engineering of battery enclosures for design improvements
- Large-component inspection in automotive and aerospace industries
Case Study: KE-TEC
Client: EV battery developer and testing service provider (KE-TEC)
Application: Battery housing deformation measurement after mechanical stress tests
KE-TEC integrated FreeScan Omni into their workflow. The scanner's wireless and standalone features allowed engineers to scan and inspect directly on the battery housing, visualizing deviations immediately with SHINING3D Inspect. This shortened feedback loops and ensured consistent volumetric accuracy for parts exceeding one meter.
Customization
Customized scanning routines and inspection report templates can be developed to match specific EV testing standards.
FAQ
Q: Can FreeScan Omni scan dark surfaces?
A: Yes, blue laser technology is less sensitive to surface reflectivity and can capture dark materials without spraying.
Q: How does VPG work?
A: VPG uses video photogrammetry with a validated scale bar to verify markers in real-time, improving accuracy for large objects.
Q: Is a laptop required?
A: No, the scanner has built-in computing and a touchscreen for full functionality.
Q: What is the maximum part size that can be scanned?
A: With VPG, large components exceeding one meter can be scanned with maintained accuracy.
Q: What software is included?
A: SHINING3D Inspect is integrated on-device, with additional software like Geomagic Control X for advanced analysis.
Q: What are the delivery options?
A: FOB, CFR, DAP, FCA with MOQ of 1 unit.
Inquiry Information
For detailed pricing and technical support, contact: marketing@shining3d.com
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