JS1000-100 100kW Air-Cooled Induction Heater for Oil Pipeline Heating
Prevent Crude Oil Solidification with High-Efficiency Electromagnetic Heating
Product Summary: The JS1000-100 is a 100kW wall-mounted induction heating machine specifically designed for crude oil pipeline heating. It uses high-frequency electromagnetic induction to heat the pipe directly, preventing oil solidification in cold environments. With an air-cooled heat dissipation mode and robust construction, it suits demanding outdoor installations.
Key Selling Points
High Thermal Efficiency
Thermal efficiency of 95%–98% (from case study) leads to energy savings of 30%–70% compared to traditional heaters.
Zero Emission
Clean heating with no smoke or nitrogen oxides, suitable for strict environmental regulations.
Rapid Start
Starts in under 1 second, with instantaneous heating response for critical applications.
Stepless Power Adjustment
Adjustable from 20% to 100% power output (20–100kW) to match varying pipeline heating demands.
Robust Protection
Instantaneous overcurrent protection ≤2µs and 130% overload protection ensure safe operation.
Certified Quality
CE and ISO 9001:2015 certified, with 10-year service life warranty from manufacturer.
Technical Specifications
| Parameter | Value |
|---|
| Model | JS1000-100 |
| Rated Power | 100kW (three-phase) |
| Rated Input Current | 140-150A |
| Rated Output Current | 200-220A |
| Rated Voltage Frequency | AC 380V / 50-60Hz |
| Voltage Adaptation Range | 300-400V (constant power) |
| Working Frequency | 5-40kHz |
| Heat Conversion Efficiency | ≥95% |
| Power Adjustment Range | 20-100% (20-100kW stepless) |
| Start Time | <1 second |
| Overcurrent Protection Time | ≤2µs |
| Overload Protection | 130% instantaneous |
| Heat Dissipation | Air-Cooled |
| Dimensions (L×W×H) | 635mm × 445mm × 315mm |
| Weight | 35kg |
| Ambient Temperature Range | -20°C to 50°C |
| Environmental Humidity | ≤95% |
Models and Options
This variant focuses on the air-cooled model. An optional water-cooled version is available. Custom coil configurations for different pipe diameters are supported.
Materials and Structure
Core heating coil: Copper wire. Outer casing: Thickened aluminum alloy and cold-rolled steel plate. Inner liner: 304 stainless steel. The wall-mounted structure saves floor space.
Applications
Specifically designed for crude oil pipeline heating to prevent solidification. Also applicable to plastic machinery, food processing, chemical reactors, and other industrial processes requiring sustained heating.
Customization
Customizable power output (effective power ≥98% option), coil design for specific pipe diameters, and integration with various control systems (PID, RS-485).
Case Study
Deployed for crude oil pipeline heating in multiple countries (ID, CN, VN, RU, IN). The system achieved 30-70% energy savings with zero major failures over 10+ years of operation.
FAQ
Can this heater be used in cold climates?
Yes, it operates in ambient temperatures from -20°C to 50°C, making it suitable for cold regions.
What is the power adjustment range?
Power can be adjusted from 20kW to 100kW steplessly.
What are the cooling options?
This variant is air-cooled; a water-cooled variant is also available.
Is CE certification available?
Yes, this product family is CE certified.
What is the expected energy saving?
Up to 30-70% energy saving compared to traditional heating methods, based on case studies.
Can it be integrated with existing control systems?
Yes, it supports PID and RS-485 interfaces.
What warranty is offered?
Ten-year service life guarantee with one-year free maintenance.
What is the MOQ?
1 unit.
Inquiry Information
For pricing and delivery: MOQ 1 unit, FOB/CIF/CFR terms, payment 30% T/T advance. Contact Mr. Zhou at +86 18664277928 or jx@fsjxrn.com.cn.
