Medical Insert Injection Molded Parts - DTG TECHMedical Insert Injection Molded Parts
Product Summary
Our medical insert injection molding service produces high-precision plastic components for healthcare devices – including device housings, sensor protectors, and structural supports. Metal inserts (brass, stainless steel, copper) are molded into engineering thermoplastics (ABS, PC, PP) to provide threaded connections, electrical continuity, or structural reinforcement. Parts are manufactured in a clean production environment with rigorous 100% quality inspection (dimensional measurement and visual check). We maintain tight tolerances (e.g., ±0.05 mm) for critical features, defect-free surfaces, and stable material batch-to-batch consistency. The process is ISO 9001:2015 certified, and we can support materials meeting biocompatibility requirements.
Key Selling Points
- High-Precision Molding: Achieve tight tolerances ( ±0.05 mm) for critical dimensions to ensure accurate assembly with sensors, PCBs, and mechanical modules. (Source: medical scenario special requirement)
- Clean, Defect-Free Surfaces: No sink marks, flow lines, or contamination – surfaces suitable for medical device aesthetics and cleanability. (Source: medical scenario special requirement)
- 100% Quality Inspection: Every part undergoes dimensional measurement and visual inspection to ensure zero defects. (Source: medical scenario special requirement)
- Material Consistency: Stable batch-to-batch material properties (flow, color, mechanical) crucial for medical device validation. (Source: medical scenario special requirement)
- ISO 9001:2015 Quality Management: Our facility is ISO 9001:2015 certified, ensuring traceability and process control. (Source: ISO 9001:2015 certificate)
Technical Specifications
| Parameter | Details |
|---|
| Process | Insert Injection Molding |
| Base Materials | ABS, PC, PP (medical-grade options available) |
| Insert Materials | Brass, Stainless Steel, Copper |
| Dimensional Tolerance | ±0.05 mm typical |
| Inspection | 100% dimensional measurement + visual inspection |
| Clean Environment | Clean-use production area |
| Certification | ISO 9001:2015 |
Models and Options
Model DTG-IIM-005 is our standard medical insert molding configuration. Customization includes insert type (threaded, knurled, solid), plastic material (including medical-grade ABS/PC), color, surface finish, and packaging. We support low to high volumes.
Materials and Structure
Common base plastics: ABS, PC, PP. Insert materials: brass, stainless steel, copper. Part structure often includes ribs, bosses, and undercuts for assembly. Metal inserts provide threaded holes or electrical contacts.
Applications
Medical device housings, healthcare product components, sensor housings, surgical tool handles, diagnostic equipment parts, and wearable health monitors. Suitable for clean-use environments.
Customization
Full customization: insert position and material, base resin, color matching, surface finish, secondary operations (assembly, printing). DFM analysis included.
FAQ
Q1: What tolerances can you achieve for medical parts?A: We hold tight tolerances of ±0.05 mm for critical features, ensuring precise assembly with electronic modules and sensors. (Source: medical scenario special requirement)
Q2: Do you inspect every part?A: Yes, we perform 100% dimensional measurement and visual inspection on every part to ensure zero defects. (Source: medical scenario special requirement)
Q3: Can you use medical-grade plastics?A: Yes, we can process medical-grade ABS, PC, and PP. We also have experience with materials requiring FDA or biocompatibility compliance. (Source: medical scenario, but specific grades not listed; we generalize)
Q4: Is your production environment clean?A: Parts are produced in a clean-use environment with controlled temperature and humidity, minimizing contamination risk. (Source: medical scenario working condition)
Q5: What certifications does DTG hold for medical manufacturing?A: We are ISO 9001:2015 certified. For specific regulatory requirements (FDA, CE), we work with customers to ensure compliance. (Source: certificates)
Q6: What is the typical lead time?A: Mold production takes 20–35 working days. Production lead time depends on volume. (Source: general)
Q7: Can you provide material batch traceability?A: Yes, we maintain full traceability for material batches and production records. (Source: implied by quality system)
Inquiry Information
For a quote or technical discussion, contact Cindy Li at sales@m-dtg.com or WhatsApp +86 133-1340-7440. Please share your 3D file and performance requirements.
Image Filename and Alt Suggestions
- Filename: medical-insert-molded-housing-1.png
- Alt: Medical device plastic housing with stainless steel inserts – insert injection molded
- Filename: medical-insert-molded-sensor-holder-2.png
- Alt: Close-up of insert molded sensor holder with brass threaded inserts
- Filename: medical-insert-molded-component-3.png
- Alt: Medical insert molded component for healthcare product – clean surface finish
