PU Gasket Dispensing Machine KW-520B - Advanced Three-Component Model
Product Summary
Built on the KW-520B platform, this advanced configuration utilizes a stainless steel 304 frame, three-component metering system with precision Barmag pumps, and automatic raw material filling. It is designed for demanding environments such as explosion-proof enclosures and automotive paint shops where corrosion resistance and high automation are critical. The machine supports IP66 waterproof and dust-proof gasket applications and operates continuously in automatic production lines.
Key Selling Points
- Three-Component Polyurethane System: Allows precise mixing of polyurethane with additives for tailored gasket properties. Adjustable ratio 1:1 to 10:1 ensures optimal sealing for explosion-proof and high-temp environments.
- Stainless Steel 304 Frame: Corrosion-resistant structure suitable for cleanrooms and harsh industrial settings. Increases durability and longevity compared to carbon steel.
- Barmag Metering Pump: High-precision gear pump from Barmag ensures consistent shot size and ratio accuracy, crucial for automotive and enclosure sealing.
- Automatic Filling and Air Charging: Reduces manual intervention, supports 24/7 operation with automatic raw material replenishment and air pressure management. Optional water temperature control available.
- Comprehensive Certifications: CE, ATEX (ECM 25 ATEX-B D001), UL94, and RoHS compliant. ATEX certification covers explosion-proof enclosure sealing.
Technical Specifications
| Parameter | Value |
|---|
| Raw Material | Polyurethane |
| Component Selection | Three-component |
| HMI | Touch Screen, 15 inches |
| Mixing Head Model | KW-900 |
| Seal Strip Width | 4–30 mm |
| Mixing Ratio | 1:1 to 10:1 |
| Metering Pump | Barmag (A3cc/r, B0.6cc/r) |
| Raw Material Tank Volume | A: 40L, B: 40L (third tank optional) |
| Frame Material | Stainless Steel 304 |
| Frame Structure | 3-Axis Linear Robot Arm |
| Running Speed | 0-1200 mm/min |
| Workbench Dimension | 2000*1000*800 mm |
| Power Supply | 220V/380V, 4kW/5.5kW |
| Air Pressure | ≥6 bar |
| Filling Method | Automatic |
| Air Charging | Automatic |
Models and Options
This advanced model is built with premium components: stainless steel 304 frame, three-component metering, Barmag pump, automatic filling, and automatic air charging. Optional water temperature control and additional tank can be added. The third component tank is available upon request for customized formulations.
Materials and Structure
Stainless steel 304 frame provides excellent corrosion resistance. Guide rail: AIRTAC (optional). Rack: Rsun. Servo motors: ABB or Fuji. Reducer: Senad. Workbench: square tube welding. Raw material tanks have agitation on Tank A and are air-pressurized.
Applications
Suitable for automotive paint shops (case study: US automotive OEM, 20 units, 2 years stable operation, IP66 sealing), explosion-proof electrical enclosures, LED street lighting, lock & hardware, and purification equipment. Operates under -20 to 40°C environment.
Customization
KAIWEI offers tailored configurations including explosion-proof components for hazardous areas. MOQ 1 unit, delivery FOB/CIF, payment 30/70. Third-party testing and full inspection available.
FAQ
What is the advantage of three-component over two-component?
Three-component allows adding a third additive (e.g., flame retardant, color, or adhesion promoter) for customized gasket properties. Ideal for special applications like explosion-proof seals.
Is the stainless steel frame food-grade?
Stainless steel 304 is general-purpose corrosion-resistant. For food contact, additional coatings may be needed. Consult KAIWEI for specific requirements.
Does it support IP66 gasket?
Yes, the seal strip produced can achieve IP66 waterproof and dust-proof rating when applied to proper enclosures. A US automotive customer uses this machine for IP66 paint shop cabinets.
What certifications does the machine have?
CE, ATEX (ECM 25 ATEX-B D001 for explosion-proof enclosures), UL94 for foam, RoHS for materials, and ISO 9001:2015. Also Non-Hazardous Certificate for transport.
Can it run 24/7?
Yes, designed for continuous operation in automatic production lines. Automatic filling and air charging minimize downtime.
What is the raw material tank capacity?
Standard tanks A and B are 40L each. For three-component system, a third tank can be added as option. Filling is automatic with manual backup.
Is there a case study available?
Yes, a US automotive OEM used 20 units for paint shop sealing over 2 years, achieving stable operation and IP66 protection. High precision dispensing and custom gasket shapes were highlighted.
Inquiry Information
Contact KAIWEI for pricing and technical support: Email info@kaiwei-sh.com, Phone/WhatsApp +86 13761986986. Address: No.6433 East Yinggang Road, Qingpu District, Shanghai, China. Visit www.sh-kaiwei.com or www.pugasket.com.
Image Filename and Alt Suggestions
Main image: kw-520b-advanced-3k-pu-gasket-dispensing.jpg Alt: "KAIWEI KW-520B advanced model with stainless steel frame and three-component Barmag pump"
Detail image: kw-520b-advanced-automatic-filling.jpg Alt: "Automatic raw material filling system on KW-520B"
