Petrochemical Equipment Safety Evaluation Indentation Tester - In-Service Pipeline Softening Assessment
Model PMT-1000 portable indentation tester assesses local softening on in-service pipelines without shutdown. It provides non-destructive testing with indentation depth 60-120 μm, high data acquisition rate of 100 Hz, and supports wired/wireless power for flexible field use. Ideal for petrochemical, energy, and power industries.
Key Selling Points
- No Shutdown Required: Assesses pipeline softening in-service, avoiding costly downtime and maintaining production continuity.
- Local Softening Detection: Identifies degraded zones with high spatial resolution, enabling targeted maintenance.
- Non-Destructive Evaluation: Indentation depth only 60-120 μm, preserving pipeline integrity while gathering critical data.
- Rapid Data Acquisition: 100 Hz sampling rate provides reliable data in minutes, supporting quick decision-making.
- Intrinsically Safe Design: Compliant with hazardous zone regulations, ensuring safe operation in sensitive areas.
Technical Specifications
| Parameter | Value |
|---|
| Maximum load | 1000 N (Max) |
| Actuation range | 25 mm |
| Loading speed | 0.01~30 mm/min |
| Data acquisition rate | 100 Hz |
| Rated voltage of motor | 2.1 V |
| Rated current of motor | 3 A |
| Wired/wireless power | 220 V/24V |
| Testing range | Macro-scale |
| Indentation depth | 60~120 μm |
Models and Options
Standard PMT-1000 includes laptop interface for data processing. Custom fixtures available for various pipe diameters and materials.
Materials and Structure
Housing and test probes manufactured from cemented carbide, stainless steel, and aluminum alloy, providing durability and corrosion resistance.
Applications
Ideal for petrochemical industry, energy and power, wind power, aerospace, pharmaceutical, fine chemical, new energy/new materials, and pesticide manufacturing. Primarily used for in-service pipeline safety evaluation.
Customization
Customize test procedures, fixture designs, and reporting formats to meet specific pipeline assessment requirements.
Case Study
A special inspection institute in China has employed the PMT-1000 for 10 years to test special equipment, achieving stable operation and fast, accurate results.
FAQ
Can the tester be used while pipeline is in operation?
Yes, it is designed for in-service assessment without shutdown, saving significant operational costs.
What is the indentation depth and its impact?
The indentation depth is 60-120 μm, considered minor damage, leaving minimal effect on the pipeline surface.
What is the maximum load?
Maximum load is 1000 N, sufficient for most pipeline materials.
How long does a test take?
With 100 Hz data acquisition and adjustable loading speed, measurements are typically completed in minutes.
What power options are available?
It offers both wired (220 V) and wireless (24 V) power options for flexibility.
Can it be used in hazardous areas?
Yes, it is intrinsically safe and complies with petrochemical site rules.
Inquiry Information
Contact Vincent Zhang at vincent_zhang@zhanghuayaoji.com or +86 181-1890-2332 for more details.
Image Filename and Alt Suggestions
Pipeline testing setup
Strength comparison chart
Database screen
