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Non-Destructive Residual Stress Measurement for Industrial Welds
The Non-Destructive Weld Stress Indentation Tester (Model PMT-1000) is a portable instrument that measures residual stress in welds using the indentation method. It provides direct calculation of welding residual stress from indentation curves without calibration, making it efficient and accurate for on-site applications. Suitable for macro-scale testing, the PMT-1000 is ideal for industries such as petrochemical, energy, aerospace, and pharmaceutical.
| Parameter | Value |
|---|---|
| Maximum Load | 1000 N (Max) |
| Actuation Range | 25 mm |
| Loading Speed | 0.01~30 mm/min |
| Data Acquisition Rate | 100 Hz |
| Motor Rated Voltage | 2.1 V |
| Motor Rated Current | 3 A |
| Power Supply | Wired/Wireless: 220 V / 24 V |
| Testing Range | Macro-scale |
| Indentation Depth | 60~120 μm |
Model: PMT-1000 (Standard configuration as specified above). Contact us for optional accessories and fixtures tailored to specific applications.
The indentation tester is suitable for a variety of materials including cemented carbide, stainless steel, and aluminum alloy. Its portable structure allows easy handling and operation in confined or remote locations.
Ideal for industries including petrochemical, energy and power, wind power and renewable energy, aerospace, pharmaceutical, fine chemical, new energy/new materials, and pesticide manufacturing. It is used for weld quality testing, in-service equipment life assessment, and stress monitoring before and after heat treatment.
We offer customization of fixtures and accessories to suit specific test environments. Please provide your requirements for a tailored solution.
A chemical plant used the PMT-1000 to test equipment, achieving stable operation over a 10-year period. The device provided fast and accurate results, enhancing their maintenance efficiency.
A: The instrument uses indentation curves to directly calculate residual stress based on the indentation energy difference method, eliminating the need for external calibration.
A: Yes, it can obtain stress gradients by multi-layer indentation along depth, making it suitable for thick-section welds.
A: It is designed for materials like cemented carbide, stainless steel, and aluminum alloy.
A: It creates indentations of only a few microns, which do not affect subsequent NDT methods such as RT or UT.
A: Yes, it leaves tiny indentations requiring no post-polishing, making it ideal for high-cleanliness environments.
A: Yes, it measures stress distribution on each material side of dissimilar metal welds.
A: It supports wired or wireless power of 220 V or 24 V, providing flexibility for field use.
For pricing, availability, and technical support, please contact:
Name: Vincent Zhang
Email: vincent_zhang@zhanghuayaoji.com
Tel: +86 181-1890-2332
WhatsApp: +1(805)869-8509
Address: No. 8 Zhenshi Road, Shitangwan Industrial Park, Wuxi, Jiangsu, China
