Railway Car Automatic Coating Line with Manual and Robot Spraying
railway-car-coating-line
This automatic coating line is engineered for railway rolling stock manufacturers. It handles various car types including gondola, flat, tank, SQ6 special, box, and grain cars. The line integrates manual and robot spraying with floor-supported conveying to achieve high throughput: up to 20 units per shift for gondola/flat/tank cars, 7 SQ6 cars, and 10 box/grain cars.
Key Selling Points
- Manual + Robot Spraying – Combines skilled operators with robotic precision for consistent coating on complex car bodies, reducing overspray and labor costs.
- Floor Supported Conveyor – Simplifies workpiece transfer and enhances stability during coating, suitable for heavy car structures.
- High Capacity: 20 units per shift – Maximizes production efficiency for standard gondola/flat/tank cars, meeting high-volume demands.
- Metallic & Aluminum Workpieces – Designed to coat both steel and aluminum car bodies, offering versatility for different railway applications.
- Single Shift 7.5 Hours – Optimized workflow ensures complete coating cycle within a standard shift, increasing overall equipment utilization.
Technical Specifications
| Workpiece Name | Gondola Car, Flat Car, Tank Car, SQ6 Special Car, Box Car, Grain Car, etc. |
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| Workpiece Material | Metallic, Aluminum |
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| Spraying Method | Manual + Robot Spraying |
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| Conveying Method | Floor Supported Conveyor |
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| Production Capacity | 20 units of gondola/flat/tank cars; 7 units of SQ6; 10 units of box/grain cars; 5-10 export open/flat/shed/tank cars per shift |
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| Working Hours | Single shift 7.5 hours |
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Models and Options
- Gondola Car Coating Line
- Flat Car Coating Line
- Tank Car Coating Line
- SQ6 Special Car Coating Line
- Box Car Coating Line
- Grain Car Coating Line
Materials and Structure
Main frame is fabricated from carbon steel for structural integrity, while spray booth and pipeline are made of stainless steel to resist corrosion and maintain coating purity.
Applications
Ideal for railway equipment manufacturers producing rolling stock. It is also applicable in the industrial equipment and low-altitude equipment industries where large metallic workpieces require durable protective coatings.
Customization
Lines can be customized based on specific car dimensions, production capacity requirements, and existing factory layouts. Materials and automation level can be tailored to meet project needs.
Case Study
Successfully deployed 10 complete automatic coating lines for clients including construction machinery, agricultural machinery, rail transit, and special vehicle factories. These lines handle anti-corrosion primer, intermediate, and topcoat for large complex parts. Results: coating pass rate 98%, paint consumption reduced 25%, production efficiency improved 30%.
FAQ
What types of rail cars can this line handle?
It handles gondola, flat, tank, SQ6, box, and grain cars.
What is the production capacity?
Up to 20 standard cars, 7 SQ6, 10 box/grain cars per 7.5-hour shift.
What spraying methods are used?
Manual and robot spraying.
What materials are compatible?
Metallic and aluminum.
What is the conveying system?
Floor supported conveyor.
Can the line be customized?
Yes, customization is available for dimensions, capacity, and layout.
What certifications does the company hold?
ISO 9001, ISO 14001, ISO 45001, and EAC declaration.
Inquiry Information
MOQ: 2 units
Delivery: FOB any Guangdong port
Payment: 50% T/T deposit, 40% before shipment, 10% after installation
Contact: Attractivechina
Image Filename: railway-car-coating-line-carriage-coating-line.png
