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Robotized ABS+PC Bumper Coating Line with 45s Cycle

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SKU: 8536410574
Model: Línea de pintura de autopartes

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Robotized ABS+PC Bumper Coating Line with 45s Cycle

This bumper coating line is engineered for high-volume painting of automotive bumpers made from ABS+PC. It operates in an off-line mode with robotic spraying, achieving a production cycle of 45 seconds per tray and a daily output of 1,760 trays. Designed for continuous 22-hour operation over 336 working days per year, it ensures efficient, reliable performance for automotive component manufacturers.

Robotized ABS+PC bumper coating line with 45s cycle

Key Selling Points

  • High Production Efficiency: 45-second cycle per tray supports 1,760 trays daily, maximizing output for large-scale operations.
  • Robot-Assisted Spraying: Utilizes robotic paint application for consistent, high-quality finishes and reduced material waste.
  • Stable Environmental Control: Maintains spray booth temperature at 25±2°C and humidity at 65±10% RH, ensuring optimal coating conditions.
  • Continuous Operation: Designed for 22 hours per day over 336 days per year, providing reliable long-term performance.
  • Cleanroom Compatibility: Suitable for installation in ISO Class 10,000 cleanrooms, meeting high cleanliness standards.

Technical Specifications

Part NameFront bumper, door panel trim, auxiliary instrument panel, shift lever panel, instrument panel trim, wheel arches, switch panel
Part MaterialABS + PC
Working Days336 days/year
Daily Working Hours22 hours/day
Spray Booth Temperature25 ± 2 °C
Spray Booth Humidity65 ± 10 % RH
Painting MethodOff-line mode + robotic spraying
Production Cycle45 seconds per tray (1,760 trays/day)
Max Tray Size1350 mm (L) x 900 mm (W) x 200 mm (H)
Equipment Utilization Rate85%
Factory Dimensions100 m (L) x 38 m (W) x 5.4 m (H)
Energy SourcesElectricity, natural gas, steam, chilled water

Models and Options

Customizable configurations include conveyor speed, robot arm reach, and oven capacity to adapt to specific factory layouts and bumper sizes. Options for different energy sources and automation levels are available upon request.

Materials and Structure

The main structural frame is made of carbon steel, while the spray booth and piping are constructed from stainless steel to resist corrosion and ensure durability. The cleanroom environment is maintained at ISO Class 10,000 with proper ventilation.

Applications

Specifically designed for automotive bumper manufacturing, this line also accommodates other ABS+PC parts such as door panels, instrument panels, and wheel arches. It is ideal for automotive parts suppliers seeking automated, high-volume painting solutions.

Customization

We offer turnkey project planning, including factory layout design, equipment customization, installation, and commissioning. The line can be tailored to meet specific production capacity, part dimensions, and environmental requirements.

FAQ

What is the production capacity of this bumper coating line?

It can produce 1,760 trays per day with a cycle time of 45 seconds per tray, operating 22 hours daily.

Can it handle different bumper sizes?

Yes, the line accommodates trays up to 1350mm x 900mm x 200mm, and can be customized for larger parts.

What is the main material of the machine construction?

Carbon steel is used for the main structure, and stainless steel for the spray booth and piping.

Does the system comply with environmental standards?

It is designed to meet ISO14001, ISO9001, and ISO45001 standards, including COV treatment and dust removal equipment.

What is the delivery and payment term?

MOQ is 2 units, FOB from Guangdong port. Payment: 50% T/T deposit, 40% before shipment, 10% after installation.

Can you provide installation and training?

Yes, we offer complete installation, commissioning, and after-sales support, including operator training.

Is the equipment suitable for cleanroom environments?

Yes, it is designed for ISO Class 10,000 cleanrooms with proper ventilation and air filtration.

Inquiry Information

For more details or a quote, contact: Attractivechina, Email: attractivechina@gmail.com, Phone/WhatsApp: +86 135-8061-6025.

Gallery

Bumper coating line (1) Flame treatment booth Supported conveyor system