Servo Hydraulic Leveler MHTR40 Series – Precision Straightening for High-Strength Materials
URL Slug: servo-hydraulic-leveler-mhtr40
The MHTR40 Series is a servo-driven high-precision leveling machine that addresses the demanding needs of modern metal fabrication. By integrating German hydraulic technology with advanced CNC control, it delivers micron-level flatness (up to 0.01mm) while reducing energy consumption by 70% compared to traditional machines. Whether processing carbon steel, stainless steel, or aluminum, the MHTR40 ensures consistent, mark-free results.
Key Features
- German hydraulic + CNC tech: precision control and process repeatability.
- Mortise-tenon rigid frame: structural stability for less vibration and higher lifespan.
- Servo-hydraulic hybrid drive: responsive gap adjustment and energy efficiency (70% savings).
- Micron-level accuracy up to 0.01mm: for critical flatness requirements.
- Alloy rolls mark-free: protects sensitive surfaces like mirror-finish sheets.
- Anti-collapse dynamic compensation: maintains consistent performance under varying loads.
Technical Specifications
| Parameter | Value |
|---|
| Width | 600–2600 mm |
| Rated Thickness | 0.6–4.0 mm |
| Max Thickness | 8.0 mm |
| Rolls | 23 |
| Speed | 0–10 m/min |
| Flatness Accuracy | ≤ 0.01 mm |
Models and Options
MHTR40 Series offers customizable width options from 600 mm to 2600 mm to suit diverse production lines. Additional options include IoT connectivity for remote monitoring and predictive maintenance, as well as safety interlocks and emergency stop systems.
Materials and Structure
The machine is built on a mortise-tenon rigid frame that provides exceptional stability. It is designed to process carbon steel, high-strength steel, stainless steel, aluminum, copper, mirror-finish sheet, and thick plate. The combination of alloy rolls and anti-collapse compensation ensures gentle and precise handling of sensitive materials.
Applications
Ideal for new energy industries, military, heavy industry, automotive/truck manufacturing, construction, shipbuilding, aerospace, and general metal processing. The machine effectively eliminates internal stress in thick plates, ensuring flatness for subsequent welding or assembly operations.
Customization
Options include IoT connectivity for remote monitoring, predictive maintenance, safety features like interlocks and emergency stops, and compliance with ISO 9001:2015 and CE marking. Noise level ≤75 dB(A) as standard.
Case Study: Heavy Steel Structure Fabrication
In a steel structure fabrication facility, the MHTR40 Series successfully leveled thick carbon steel plates with high yield strength and significant welding deformation. The machine eliminated internal stress, achieving flatness of 0.01mm, which reduced downstream rework and enabled tighter assembly tolerances.
FAQ
Q1: What is the maximum plate thickness the MHTR40 can handle?
A: The rated thickness is 0.6 to 4.0 mm, but the maximum capacity extends to 8.0 mm.
Q2: Does the machine support stainless steel?
A: Yes, it processes stainless steel, carbon steel, aluminum, copper, and even mirror-finish sheets without marking.
Q3: How much energy can be saved compared to traditional levelers?
A: The servo-hydraulic hybrid drive saves up to 70% energy compared to conventional hydraulic machines.
Q4: Can the leveler be integrated into an existing production line?
A: Yes, it can be paired with uncoilers, laser cutting machines, stamping presses, and robotic arms.
Q5: What safety features are included?
A: Safety interlocks and emergency stop systems are standard, and noise level is controlled to ≤75 dB(A).
Q6: Is CE certification available?
A: Yes, the machine complies with CE directives and carries CE marking, approved for European markets.
Q7: What is the MOQ and payment terms?
A: MOQ is 1 unit. Payment terms: 30% deposit, 70% final payment before dispatch.
Q8: Can we get pre-shipment testing?
A: Yes, pre-shipment testing is available as part of our acceptance process.
Inquiry Information
For pricing, technical consultation, or to request a demonstration, please contact:
Jack
Email: mhtg@gdmht.com
Tel/WhatsApp: +86 173-4062-1852
Mahatma Industrial Park, No. 3, Southwest Jiaying 1st Street, Shijie Town, Dongguan, Guangdong, China
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