Servo-Hydraulic Leveling Machine for Thick Plate Straightening
The MHTR100 Series is a servo-hydraulic precision leveling machine designed for thick plates up to 30mm thick. Combines German hydraulic technology with CNC control, ensuring micron-level accuracy (0.01mm) and energy savings up to 70% compared to traditional hydraulic levelers. Ideal for heavy industries such as shipbuilding, construction machinery, and steel structures.
Key Selling Points
- German hydraulic plus CNC tech: Ensures stable and precise leveling performance, reducing downtime and maintenance costs.
- Mortise-tenon rigid frame: Provides exceptional structural rigidity, enabling heavy-duty operation without deformation.
- Servo-hydraulic hybrid drive: Combines the power of hydraulics with the precision of servo control, improving accuracy and energy efficiency.
- Micron-level accuracy up to 0.01mm: Achieves superior flatness, essential for high-precision components in aerospace and automotive industries.
- Alloy rolls mark-free: Prevents surface marks on delicate materials, ensuring high surface quality.
Technical Specifications
| Parameter | Value |
| Width | 600~3200mm |
| Rated Thickness | 3.0-12.0mm |
| Max Thickness | 30.0mm |
| Rolls (Number of Leveling Rolls) | 15/19 |
| Leveling Speed | 0-10m/min |
Models and Options
The MHTR100 Series is available with different roll configurations (15 or 19 rolls) to suit various thickness and material requirements. Options include:
- Width options from 600mm to 3200mm
- Roll configurations: 15 rolls for standard applications, 19 rolls for higher precision
- Custom speed settings to match production line requirements
Materials and Structure
Designed to level a wide range of materials including carbon steel, high-strength steel, stainless steel, aluminum, copper, and mirror-finish sheet. The machine features a mortise-tenon rigid frame for maximum stability and alloy rolls to prevent marking.
Applications
Ideal for industries such as new energy, military, heavy industry, automotive/truck, construction, shipbuilding, aerospace, and metal processing. Particularly suited for thick plate straightening in heavy structural applications.
Customization
Customizable options include width, roll configuration, control systems, and automation integration (e.g., uncoilers, shearing lines). Our engineering team can tailor the machine to your specific production needs.
Case Study
A manufacturer in Brazil used the MHTR100 for semi-trailer parts leveling, achieving stable working and solving metal deformation issues with easy operation and low failure rate over 2 years. Another manufacturer in Kyrgyzstan utilized the machine for leveling laser cutting parts, achieving about 40% overall production cost savings.
FAQ
Q: What is the minimum quantity for ordering a hydraulic leveler?
A: The MOQ is 1 unit.
Q: What are the delivery methods available?
A: We support FOB, CIF, and DAP delivery terms.
Q: What is the payment term?
A: 30% deposit and 70% final payment before shipment.
Q: Does the machine comply with international standards?
A: Yes, it is ISO9001:2015 certified and CE marked for the European market.
Q: What materials can the machine level?
A: It can handle carbon steel, high-strength steel, stainless steel, aluminum, copper, and mirror-finish sheet.
Q: How accurate is the leveling?
A: The machine achieves micron-level accuracy up to 0.01mm.
Q: Does it offer energy savings?
A: Yes, it saves up to 70% energy compared to traditional hydraulic levelers.
