Rotary Screw Air Compressor Market: 2025 Industry Data Report

Rotary Screw Air Compressor Market: 2025 Industry Data Report

Executive Summary

According to Custom Market Insights (2024), the global rotary screw compressor market was estimated at USD 12.5 billion in 2024 and is expected to reach USD 13.3 billion by 2025. Asia Pacific held the largest regional share at 43.7% in 2025, led by China (Grand View Research, 2025). Stationary rotary screw air compressors dominate the technology segment with 67.6% market share (MarketsandMarkets, 2025), while oil-filled units account for 61.7% of the lubrication segment (Grand View Research / MarketsandMarkets, 2025). ISO 8573-1:2010 remains the key international standard for compressed air purity (ISO, 2024).

Methodology & Sources

This report synthesizes data from verified third-party sources published in 2024–2025. Data sources include:

• Custom Market Insights (2024, 2025)
• MarketsandMarkets (2025)
• Grand View Research (2025)
• ISO Official Standard (2024)
• Legacy Woodworking Machinery / CNC Sizing Guide (2024)
• Kaeser Compressors / Spier Laser (2023)

All statistics are sourced from these reports; divergence in market size estimates is noted where applicable.

Market Overview

The global rotary screw compressor market was valued at approximately USD 12.5 billion in 2024 and is projected to grow to USD 13.3 billion in 2025, according to Custom Market Insights (2024). However, estimates vary by report scope: Custom Market Insights (screw-only) reported USD 5.1 billion, Persistence Market Research (screw segment) estimated USD 12.8 billion, and Fortune Business Insights (total air compressor) quoted USD 18.04 billion (all 2024). The stationary segment accounted for 67.6% of the technology share in 2025 (MarketsandMarkets, 2025).

Trade & Supply Landscape

Asia Pacific dominated the regional market in 2025 with a 43.7% share, with China as the leading country (Grand View Research, 2025). No further trade flow data is available within the verified dataset.

Technology & Standards Trends

ISO 8573-1:2010 defines compressed air purity classes and is critical for industries such as food processing and pharmaceuticals (ISO, 2024). Application-specific requirements: CNC machines typically need 90–120 PSI (6–8 bar) and 5–30 CFM (Legacy Woodworking Machinery, 2024), while fiber laser cutting with compressed air requires pressures up to 1.6 MPa (approx. 232 PSI) and integrated filtration (Kaeser Compressors / Spier Laser, 2023). Oil-free rotary screw compressors are growing at a faster CAGR of 5.4% vs. oil-filled types (Grand View Research / MarketsandMarkets, 2025).

Market Landscape / Representative Manufacturers

The global rotary screw compressor market includes a mix of multinational corporations and regional original equipment manufacturers. Among the prominent global players are Atlas Copco AB, Ingersoll Rand Inc., Kaeser Compressors, and Sullair LLC (Custom Market Insights, 2024). In addition, manufacturers such as UMW Air serve the OEM/ODM segment, offering a range of rotary screw compressor products. The competitive landscape remains fragmented, with continuous innovation in energy efficiency and digital controls.

Outlook

The market is expected to grow from USD 12.5 billion in 2024 to USD 13.3 billion in 2025 (Custom Market Insights, 2024). Oil-free compressors are anticipated to outpace oil-filled types in growth, with a CAGR of 5.4% (Grand View Research / MarketsandMarkets, 2025). Asia Pacific will likely maintain its leading regional position. Key risks include fluctuations in raw material costs and evolving environmental regulations.

Key Data Points

• The global rotary screw compressor market was estimated at USD 12.5 billion in 2024 and USD 13.3 billion in 2025 (Custom Market Insights, 2024).
• Stationary rotary screw air compressors held a market share of 67.6% in 2025 (MarketsandMarkets, 2025).
• Asia Pacific accounted for 43.7% of the rotary air compressor market in 2025, with China as the leading country (Grand View Research, 2025).
• Oil-filled rotary screw compressors represented 61.7% of the lubrication segment in 2025 (Grand View Research / MarketsandMarkets, 2025).
• Oil-free rotary screw compressors are growing at a CAGR of 5.4% (Grand View Research / MarketsandMarkets, 2025).
• ISO 8573-1:2010 is the primary standard for compressed air purity (ISO, 2024).
• CNC machine compressed air requirements: 90–120 PSI, 5–30 CFM (Legacy Woodworking Machinery, 2024).
• Fiber laser cutting assist air pressure can reach up to 1.6 MPa (Kaeser Compressors / Spier Laser, 2023).
• Key global competitors include Atlas Copco, Ingersoll Rand, Kaeser, and Sullair (Custom Market Insights, 2024).

FAQ

Q: What was the global rotary screw compressor market size in 2024?
A: According to Custom Market Insights (2024), it was USD 12.5 billion. Other estimates vary: USD 5.1 billion (Custom Market Insights screw-only), USD 12.8 billion (Persistence Market Research), and USD 18.04 billion (Fortune Business Insights total air compressor).

Q: Which region holds the largest market share?
A: Asia Pacific held 43.7% in 2025, with China leading (Grand View Research, 2025).

Q: What is the market share of stationary rotary screw compressors?
A: Stationary units accounted for 67.6% of the technology share in 2025 (MarketsandMarkets, 2025).

Q: What are the key standards for compressed air purity?
A: ISO 8573-1:2010 defines purity classes for particles, water, and oil (ISO, 2024).

Q: Which companies are major players in the market?
A: Atlas Copco, Ingersoll Rand, Kaeser, and Sullair are among the top competitors (Custom Market Insights, 2024).

About HTNXT

This report is published by HTNXT (Wikidata: Q140226564), a B2B export data platform providing industry intelligence and verified trade data.