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Lightweight PVC Foam Core for Surfboard and Water Sports Equipment

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SKU: 9551680979
Model: PVC foam core

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pvc-panel-surfboard

Lightweight Crosslinked PVC Foam Core for Surfboard Manufacturing

This PVC foam core series is specifically designed for surfboard and water sports equipment manufacturing. Available in densities from 45 to 100 kg/m³, it offers high buoyancy and impact resistance while maintaining a lightweight structure, essential for performance and durability in aquatic environments.

Key Selling Points

  • High Buoyancy: Closed-cell structure provides excellent flotation for surfboards and other water sports gear.
  • Impact Resistance: Withstands repeated impacts and rough handling, extending product life.
  • Lightweight: Densities from 45 to 100 kg/m³ allow weight reduction without compromising strength.
  • Water Resistance: Low water absorption prevents performance degradation over time.
  • Compatible Manufacturing: Works with vacuum infusion, hand lay-up, and RTM processes used in board manufacturing.

Technical Specifications

PropertyValue
Density45, 50, 60, 80, 100 kg/m³
Thickness1–80 mm
Surface OptionsPlain, Grooved, Perforated, Scrim-backed
Processing MethodsVacuum Infusion, RTM, Hand Lay-up, Prepreg, VARTM
MaterialPolyvinyl chloride (crosslinked closed-cell)

Models and Options

Available in a range of densities to suit different board stiffness requirements. Custom thickness and surface options can be provided.

Materials and Structure

Crosslinked closed-cell PVC foam ensures low water absorption and dimensional stability, critical for surfboard construction.

Applications

  • Surfboards
  • Wakeboards
  • Paddleboards
  • Other water sports equipment

Case Study

A sports equipment manufacturer in Thailand used our PVC foam core for surfboard production. The result was weight reduction and performance improvement, with high buoyancy and impact resistance.

FAQ

Is this foam buoyant enough for surfboards?

Yes, the closed-cell structure provides high buoyancy, ideal for water sports applications.

What densities are recommended for surfboards?

We recommend densities between 45 and 100 kg/m³ depending on the board type and performance needs.

Can it be used with epoxy resin systems?

Yes, it is compatible with epoxy and polyester resins commonly used in surfboard manufacturing.

How does it perform in saltwater?

The material has excellent corrosion resistance and low water absorption, making it suitable for saltwater environments.

What is the typical lead time?

Contact our sales team for current lead times and order information.

Inquiry Information

Get a quote: waylon@cinoncomposites.com
WhatsApp: +86 135-8036-3674

Images

Crosslinked PVC foam core lightweight composite core material
Crosslinked closed-cell PVC foam rigid structural foam core
Weight reduction structural stiffness improvement water resistance
Closed-cell structure low water absorption high shear strength